All Questions
Tagged with manufacturing manufacturing-process
22
questions
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128
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How can a designer be sure to authorize only legit ICs? How is performed? How are cloned ICs prevented to be activated?
The above diagram is from the IC Activation (locking/unlocking) slide of Fighting against theft, cloning and counterfeiting of integrated circuits by Lilian Bossuet Associate Professor, CNRS Chaire of ...
- 53
4
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44
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Populating MOLEX receptacles at industrial scale
I am a manufacturing engineer charged with implementing process improvements that reduce the total time to build an article. Our volume is such that a one minute reduction in labour results in £1K-£2K ...
2
votes
2
answers
141
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Lifting Pins on SMT RJ45 Connector
I'm running into an issue with a specific RJ45 SMT connector where the I'm getting at least 1 pin lifting on >50% of the boards that run through our reflow oven. The rest of the components on the ...
- 21
1
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1
answer
54
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Electronics Manufacturing Engineers: What needs to meet IPC-6012 the finished copper or the starting copper foil?
I have a PCB that has a finished copper thickness of 1 oz on all layers and must meet IPC-6012 requirements for Class 2.
Does this mean that the manufacturer can start with 0.5 oz copper foil then ...
- 111
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1
answer
93
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Long term availability of WS2812B or any Neo-pixel
I am considering the use of Neo-pixel or WS2812B components in a project that we are planning to run for the next ten years with mass-scale production. I am curious about the feasibility of sourcing ...
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2
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149
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What are the primary industrial uses of gallium and germanium in electronics?
After the "neon shortage" struck I asked What are the ways in which semiconductor-grade neon is critical for manufacturing? and the answer(s) turned out to be quite informative.
Al Jazeera's ...
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5
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3
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2k
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Question on "Parts should be used within 5 days after opening." statement on component shipping package
I've been given the task of verifying a batch of ICs from a chinese broker, to see that the chips the company has bought are what the broker claims they are. The package we've received looks like this,...
- 607
1
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1
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75
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Functional discrepancy within PCBA batch
When manufacturing a small prototype batch of an embedded system at EMS I have detected different behavior between the units. All units work as expected, except that some units fail to operate same ...
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1
answer
29
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Are there any resources on Column Last Attach Process? [closed]
I am trying to find resources about this process, but the only thing I have been able to find is the full form of the acronym CLAP any help is appreciated.
This process is used vehemently in the ...
- 312
1
vote
1
answer
455
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How were "old" chips manufactured, such as the 6502?
Recently, there have been several youtube vids (example) talking about how modern CPUs are manufactured. Basically, it's a complex nightmare of dropping molten tin and lighting it with light, which ...
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22
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4
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2k
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Environmentally sustainable electronics
I am part of my company's work to become more environmentally friendly and sustainable. On a high level for the company that means pursuing ISO certifications (such as ISO 14001) and working according ...
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4
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2
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1k
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Placing through hole and SMT on the same side
I have a design with huge push buttons (with 6 TH holes.)
There's a few of them so they do take up quite a bit of space mechanically from the top.
I was thinking of placing the majority of the SMT ...
- 757
0
votes
2
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591
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How to bond PCB and metal for high power RF boards
I want to bond a PCB (2 layer & 0.6mm thickness) to a metal (copper & 4mm thickness.) Could anyone help me with the process of bonding it? There is a power amplifier that has to be soldered ...
- 1
11
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3
answers
1k
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What exactly makes small quantity PCB production costly compared to large quantity PCB production?
The per-PCB cost of manufacturing a small number of PCB is 10 times or more compared to the per-PCB cost of manufacturing a large number of PCBs.
So what is it exactly that adds to the cost?
People ...
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47
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How to Design method to Program & Calibrate a Panel of PCBs
I'm designing a sensor-package PCB which needs to be programmed and calibrated while still in a panel of 10.
I'd like to avoid a large bed-of-nails type setup for this step so that the panel can ...
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