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Questions tagged [component-failure]

For questions about what causes components to fail, how to prevent component failure, and component failure modes (e.g. fail open or fail short).

14 votes
1 answer
12k views

Why is my fluorescent tube orange on one side, white on the other and dark in the middle?

I have a ~60 cm fluorescent tube light that is failing. ~10 cm on one end glows orange, ~10 cm on the other end glows blue-white (normal fluorescent light color) and the middle 40 cm is dark. ...
uhoh's user avatar
  • 3,439
12 votes
3 answers
2k views

Can a relay failure mode be like that?

I was fixing my dishwasher control board, and diagnosed a bad relay. Its coil is still within specifications, but the relay will not close its contacts. It is an easy fix ok, but my question concerns ...
gstorto's user avatar
  • 679
12 votes
1 answer
389 views

Why might a 40 year old single chip processor have failed?

I've had a Fluke 8050A bench multimeter sitting on a shelf in my cold, damp garage for about 30 years. It was new in 1981, last powered up in the 1980s, and the display was dead. I came across these ...
emrys57's user avatar
  • 1,042
11 votes
3 answers
3k views

Why did my LED drivers blow up?

I recently designed my first PCB, which houses LED driver circuitry for some custom lighting. I fastidiously followed the driver's datasheet (Diodes Inc AL8862QSP-13) in designing the circuit: making ...
Reid's user avatar
  • 119
10 votes
5 answers
863 views

MOSFET failure in a high power AC-DC SMPS buck converter

I've made a AC-DC step down buck converter that converts 220 VAC to a variable 45 to 70 VDC at 5 to 10 A to charge a Li-Ion battery. I'm currently using ESP32 to drive a MOSFET driver (IR2110) to ...
Kevin's user avatar
  • 101
9 votes
2 answers
929 views

Burned motor controllers: possible root causes analysis

On a submarine robot we built, during an operation, we recently had 3 defect thruster motors (the internal power PCBs have many burnt components, 2 of the motors cracked open due to internal pressure)....
Sandro's user avatar
  • 7,697
9 votes
2 answers
263 views

Failure of LEDs in the wet -- what's going on at the semiconductor level?

Recently I've come across two very different LEDs that have failed due to a soaking, but with interesting and almost identical failure behaviour. I'd like to understand what's going on inside. Once ...
Chris H's user avatar
  • 2,803
8 votes
4 answers
4k views

Schottky diode failure

TLDR: What are possible failure sources for a schottky diode? Overheating, overvoltage, overcurrent (leading to overheating) anything else? Long version I am currently measuring our new prototype ...
jwsc's user avatar
  • 806
6 votes
2 answers
4k views

Which components can be labelled as "BD" on a printed circuit board?

In the process of repairing some consumer electronics, I encountered some SMDs labelled BD on the silkscreen: As this one has clearly blown, I'm interested in ...
Le Minaw's user avatar
  • 163
6 votes
2 answers
2k views

DC-DC converter failure after adding a capacitor to the circuit

simulate this circuit – Schematic created using CircuitLab The above schematic is used to heat a 2.4-ohm load. I am using a power supply from Meanwell GST280A24 280W at 24V. In the MCU it is ...
Daniele's user avatar
  • 285
6 votes
4 answers
780 views

PWM Dimming of a Low-Voltage DC Incandescent Filament (Thermal Shock?)

I plan on driving some Numitron tube filaments from an IV-16 tube (datasheet here). For ease of access I'll give the key specs here: Nominal filament voltage: 3.15V Max filament voltage (steady-state)...
Adzi B's user avatar
  • 141
6 votes
3 answers
1k views

Why is only one channel of my dual H-bridge motor driver design failing?

I have a dual motor driver board I designed for driving 2 linear actuators with 48V and each one has as rated full load current of 3.5 amps. I can expect up to 10 amp short duration on startup, but ...
KyranF's user avatar
  • 6,303
5 votes
3 answers
2k views

Electrolytic capacitor failure mode

In a project we're working on, we had an electrolytic capacitor explode on us. It was a surface mount device, UCM1H470MCL1GS from Nichicon: So far, we've seen our project run for many hundreds of ...
Rocketmagnet's user avatar
  • 27.5k
5 votes
2 answers
1k views

Electronic wearing of a printed circuit board?

I was told that electronic components and printed circuit boards have a limited lifetime. This is backed by several questions and answers: https://www.quora.com/Do-circuit-boards-have-a-useful-life ...
Neograph734's user avatar
5 votes
5 answers
3k views

2N7000 Mosfet destroyed during soldering?

I have been having problems with 2N7000 mosfets that perform perfectly on the breadboard, but when moved to a perfboard start failing. I'm on my third iteration now, replacing all mosfets, between ...
svenema's user avatar
  • 467

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