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Questions tagged [failure-mode]

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9 votes
2 answers
931 views

Burned motor controllers: possible root causes analysis

On a submarine robot we built, during an operation, we recently had 3 defect thruster motors (the internal power PCBs have many burnt components, 2 of the motors cracked open due to internal pressure)....
Sandro's user avatar
  • 7,697
33 votes
5 answers
8k views

Why do car blinkers flash at twice the speed when a blinker light has burned out

On my 1999 Ford Escort, the brake lights double as turn signal blinkers. A left brake light burned out recently and my blinkers went much faster than normal when signaling a left turn. This is a ...
David Costanzo's user avatar
9 votes
3 answers
850 views

How to turn off an entire circuit when one LED fails (in the event of an open branch)?

I'm wondering how I can have a circuit to turn off in the event that one (or even multiple) LEDs fails, causing an open parallel branch. I would like all the LEDS to turn off in that case. The example ...
ClassifiedRecon's user avatar
0 votes
1 answer
743 views

Form C (SPDT) Relay Failure Modes and Detection

This is a question about the failure modes of an SPDT (i.e. form C) relay. Specifically, I am interested in electromechanical relays for an automotive application. I understand that either contact ...
benpro's user avatar
  • 310
3 votes
1 answer
184 views

Flex Cracking for 0402 MLCCs

Is there any data to show that 0402s are relatively flex crack resistant due to their size? I can find lots of references about 0805 and larger capacitors cracking due to board flex, but I can't find ...
crj11's user avatar
  • 5,606
0 votes
0 answers
73 views

Does riding the rail fatigue an opamp?

I have an LM7332 that is creating a gate voltage to drive a MOSFET. The circuit failed in the field and I'm trying to debug. One thing I've noticed is that the supply voltage to the MOSFET was ...
Tunneller's user avatar
  • 111
1 vote
1 answer
114 views

What is the purpose of Failure Mode and Effect Analysis?

Our embedded controller is Advanced Drive Assist Systems(ADAS). It basically has Two software layers. Application software and low-level software. Our controller has many low-level functions such as ...
jani's user avatar
  • 19
0 votes
1 answer
114 views

Current limiter problem

I am designing the following circuit to limit current inrush to a device on startup (to about 1.5 amps over about 3 seconds). Rload is just for testing, the actual load is a bunch caps at 56v, but I ...
DGB's user avatar
  • 51
0 votes
2 answers
839 views

Logic circuit for making sure that only one of several signals are logic-high

simulate this circuit – Schematic created using CircuitLab I have a circuit as seen in the schematic above. It has 4 different output stages. Each one has an "Enable" pin. The user is able to ...
hkBattousai's user avatar
  • 14.1k
1 vote
3 answers
81 views

Why is conduit for 120V building power metallic?

I saw wire conduit being installed in a building, and it was metallic. Wouldn't you want to use an insulating material instead? What if the live wire sheath started to fail? It would short to the ...
PJazz's user avatar
  • 857
3 votes
1 answer
1k views

Strange NTC behaviour: it goes open circuit when cooling down

My partner has a heater for heating wax that is used for waxing legs and other body parts. She told me it stopped working; it does not heat up anymore. When I opened the device and looked at it I ...
NZD's user avatar
  • 345
1 vote
1 answer
142 views

Tools/Methodologies for failure mode effect or fault tree analysis (FMEA/FTA)

We have barely started the process towards medical device certification, and as part of that I am having a hard time wrapping my head around the appropriate way to construct a failure mode effect ...
Edgar Brown's user avatar
  • 8,476