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Questions tagged [potting]

The processes of completely containing a PCB or entire electronic device in a compound designed to protect it from vibration, moisture, etc.

1 vote
0 answers
87 views

Light guides for potted LEDs

I built a PCB with LEDs on it. The PCB must be protected from the environment by potting it in silicone. I don't trust that silicone to be clear enough for the LEDs to be visible, so I want to use a ...
Alexander Ohm's user avatar
0 votes
2 answers
151 views

Potting DIY precision resistors made from resistance wires

I'm making a decade box and I need 100 Ω resistors for the hundreds increments range. I'm quite picky; I want the resistors to have 0.05% tolerance. I've checked online and 100 Ω resistors with that ...
Tempus Nomen's user avatar
5 votes
1 answer
428 views

Why are some relays not completely sealed?

Here are some of the pictures of PCB relays I found online. One may notice there are these opening/holes on the top or bottom of the package. What are the purposes of these 'air vents'?
FlakR's user avatar
  • 749
0 votes
0 answers
78 views

RF device best way for capsulation (potting in a case)

I need to encapsulate a Bluetooth beacon in the case, has to be flexible and weather resistant. what would be your suggestion?
Sussy's user avatar
  • 31
-1 votes
3 answers
172 views

PCB potting with Lithium battery

I'm designing an electronics prototype for a college project that will be buried in the soil in the middle of a field. So power is basically not available. I am adding a solar panel and want to ...
Goola's user avatar
  • 90
0 votes
0 answers
242 views

BLDC waterproofing for submergance

I have modified a number of brushless DC motors to make them work underwater. The motors are the type with hall effect sensors. I did the following procedure on several motors, but the results have ...
Hubert B's user avatar
5 votes
3 answers
288 views

Best-practices for potting a high-voltage circuit

Can someone recommend best-practices for potting a passive DC high voltage (<20 kV) circuit? I'd like to eliminate a micro-discharge problem we are seeing. Details of our use-case follow: I have a ...
Adam V. Steele's user avatar
1 vote
1 answer
754 views

Are aluminum electrolytic capacitors suitable for encapsulation/potting?

Because aluminum electrolytic capacitors generally incorporate a venting mechanism for over-temperature/over-pressure events, are they suitable for complete encapsulation in potting compound? ...
JYelton's user avatar
  • 34.3k
0 votes
0 answers
58 views

RF and encapsulation materials

I have a WiFi application that we need to encapsulate for environmental reasons. We did some test shoots with Krayden PA2692 since the molder had experience with it. It's a polyamide material. The ...
Matt Young's user avatar
  • 13.8k
0 votes
3 answers
385 views

What could be the reason for chip capacitor failure due to silicone potting?

Is silicone potting of PCB board beneficial or risky? What could be the best material for encapsulating a power supply board? I used 2 part mixed silicone potting compound for encapsulating a ...
Prashant Kumar's user avatar
6 votes
1 answer
1k views

Can you tell me more about "re-enterable" potting compound?

I heard the term "re-enterable potting compound", which is a gel-like (possibly hard?) material that can be used to fill electronics enclosures for water intrusion protection and other things. What ...
Steve's user avatar
  • 258
3 votes
3 answers
733 views

Potting microSD card inserted in slot with epoxy resin

I would like to know whether it is possible to completely cover/pot a microSD card inserted in a slot (which is soldered on a pcb) with an epoxy resin. Will the sd card continue working properly? Will ...
Kozuch's user avatar
  • 481
0 votes
1 answer
372 views

PCB material that does not swell from water absorption?

We designed a microchip to sense high pressures under water. The chip senses pressure through a thin diaphragm that deflects and a corresponding piezoresistor circuit that measures the deflection. For ...
Michael Santiago's user avatar
1 vote
1 answer
258 views

Is there an appropriate "potting" compound for a DC power barrel connector?

I need to modify the DC connector on about 100 AC/DC power supplies and will be installing a barrel connector like this: I would like to make the connector more permanent and prevent a user from ...
Steve K's user avatar
  • 359
3 votes
2 answers
1k views

Board to Board Connections in Potted Electronics

We are contemplating a design which will need 2 PCBAs and be potted. One board is quite "special" so it's rather impractical to reduce the design to a single PCBA. The conventional wisdom is that ...
Damien's user avatar
  • 1,504

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