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Questions tagged [potting]

The processes of completely containing a PCB or entire electronic device in a compound designed to protect it from vibration, moisture, etc.

6 votes
1 answer
1k views

Can you tell me more about "re-enterable" potting compound?

I heard the term "re-enterable potting compound", which is a gel-like (possibly hard?) material that can be used to fill electronics enclosures for water intrusion protection and other things. What ...
1 vote
0 answers
87 views

Light guides for potted LEDs

I built a PCB with LEDs on it. The PCB must be protected from the environment by potting it in silicone. I don't trust that silicone to be clear enough for the LEDs to be visible, so I want to use a ...
3 votes
3 answers
736 views

Potting microSD card inserted in slot with epoxy resin

I would like to know whether it is possible to completely cover/pot a microSD card inserted in a slot (which is soldered on a pcb) with an epoxy resin. Will the sd card continue working properly? Will ...
0 votes
2 answers
153 views

Potting DIY precision resistors made from resistance wires

I'm making a decade box and I need 100 Ω resistors for the hundreds increments range. I'm quite picky; I want the resistors to have 0.05% tolerance. I've checked online and 100 Ω resistors with that ...
5 votes
2 answers
1k views

Waterproof enclosures

I have a simple farm gate monitor which I'd like to put in a rugged waterproof enclosure to keep it dry enough to operate outside for approximately ten years with no maintenance other than the ...
5 votes
1 answer
434 views

Why are some relays not completely sealed?

Here are some of the pictures of PCB relays I found online. One may notice there are these opening/holes on the top or bottom of the package. What are the purposes of these 'air vents'?
0 votes
0 answers
80 views

RF device best way for capsulation (potting in a case)

I need to encapsulate a Bluetooth beacon in the case, has to be flexible and weather resistant. what would be your suggestion?
4 votes
5 answers
2k views

USB Circuit Failure After Potting

I'm experiencing a strange failure of electronics after potting which I'm hoping to get some more insight and explanation to. The device is a custom, rugged USB drive in an Aluminium/Titanium body (...
-1 votes
3 answers
174 views

PCB potting with Lithium battery

I'm designing an electronics prototype for a college project that will be buried in the soil in the middle of a field. So power is basically not available. I am adding a solar panel and want to ...
0 votes
0 answers
245 views

BLDC waterproofing for submergance

I have modified a number of brushless DC motors to make them work underwater. The motors are the type with hall effect sensors. I did the following procedure on several motors, but the results have ...
20 votes
7 answers
54k views

What's the best way to protect a board from corrosion in a hot/moist environment?

Some of my projects need to live outside for long periods. Sometimes, moisture gets into the enclosures. That means that a circuit board might be sitting around in contact with water for hours on ...
5 votes
3 answers
291 views

Best-practices for potting a high-voltage circuit

Can someone recommend best-practices for potting a passive DC high voltage (<20 kV) circuit? I'd like to eliminate a micro-discharge problem we are seeing. Details of our use-case follow: I have a ...
1 vote
1 answer
756 views

Are aluminum electrolytic capacitors suitable for encapsulation/potting?

Because aluminum electrolytic capacitors generally incorporate a venting mechanism for over-temperature/over-pressure events, are they suitable for complete encapsulation in potting compound? ...
0 votes
0 answers
58 views

RF and encapsulation materials

I have a WiFi application that we need to encapsulate for environmental reasons. We did some test shoots with Krayden PA2692 since the molder had experience with it. It's a polyamide material. The ...
0 votes
3 answers
387 views

What could be the reason for chip capacitor failure due to silicone potting?

Is silicone potting of PCB board beneficial or risky? What could be the best material for encapsulating a power supply board? I used 2 part mixed silicone potting compound for encapsulating a ...

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