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2 votes
2 answers
120 views

Plating via without chemicals

In my lab we can mill and drill double sided PCBs. Holes are not plated. To create a via we usually use little copper rivets. Electroplating is out of the question because we don’t do any chemicals ...
Leo's user avatar
  • 31
3 votes
5 answers
962 views

Tolerance of board-to-board headers

I am designing two boards. The bottom one is the power board that contains power switches on IMS (metal-clad board), while the top board is the logic board (4-layer FR4). Board to board height is ...
Eng Sam's user avatar
  • 489
6 votes
7 answers
2k views

Automatic serial number on a PCB

Imagine you're printing 10 PCBs and you want each PCB to have its own serial number, but you want to add the serial numbers automatically from Kicad. Is this possible or not? Does it depend on the ...
Nedou's user avatar
  • 316
4 votes
0 answers
59 views

Attempting to patch the "G75 Bug" on a Gerber Level

Context I am currently looking for alternative PCB manufacturers for my company and have sent Gerber files to some (Chinese) companies. These Gerber files have already been used in the past by various ...
Sim Son's user avatar
  • 2,803
1 vote
1 answer
103 views

PCB design for Renesas' DA7212 audio codec

I'm designing my very first PCB. I managed to route all my components and I'm stuck at the last footprint - DA7212 from Renesas: Those balls are both incredibly tiny and packed dense. I'd need a ...
Paul Jon's user avatar
4 votes
1 answer
189 views

Deliver high current through vias

There is a demand for a delivery of 3 A through several layers using vias. Presented below in the picture is my PCB manufacturer's abilities regarding vias. A single via can withstand 1.4 A. Are there ...
rocko445's user avatar
  • 375
1 vote
1 answer
127 views

Tight GND plane Pros and Cons

Imagine a typical 2Oz/1Oz, 4 layer PCB with a stack-up, Sig/Pwr, GND, GND, Sig/Pwr. Your typical trace width/space would be 0.2mm/0.2mm, and a prepreg Dk of ~4, ignore the Core. Fastest signal on the ...
Lpaulson's user avatar
  • 305
1 vote
1 answer
54 views

Electronics Manufacturing Engineers: What needs to meet IPC-6012 the finished copper or the starting copper foil?

I have a PCB that has a finished copper thickness of 1 oz on all layers and must meet IPC-6012 requirements for Class 2. Does this mean that the manufacturer can start with 0.5 oz copper foil then ...
AgentXq's user avatar
  • 111
0 votes
2 answers
125 views

How good are current PCB debugging tools? [closed]

I'm a newbie in the field of manufacturing, and I'm hoping to get a broad understanding of the field. After you get PCBs manufactured, I understand that you need to check for mechanical damage, ...
Achintya Agarwal's user avatar
1 vote
1 answer
296 views

Soldermask bridge gap too small - PCBWAY

I've got a PCB design which contains a chip that uses the QFN (7x7) package. Because of the package size the pins are very close together and the pads are 0.2mm apart, which is smaller than the ...
bash-'s user avatar
  • 131
0 votes
2 answers
99 views

If a PCB is inspected to an IPC-A-600 class higher than specified what are the negative impacts?

I have received several parts from a PCB manufacturer which should have been inspected to IPC-A-600 Class 2 but were instead inspected to IPC-A-600 Class 3. I believe I have received PCBs inspected to ...
313Ctron's user avatar
22 votes
4 answers
2k views

Environmentally sustainable electronics

I am part of my company's work to become more environmentally friendly and sustainable. On a high level for the company that means pursuing ISO certifications (such as ISO 14001) and working according ...
Lars Petersson's user avatar
1 vote
6 answers
1k views

Electrically isolate bottom side of a PCB

I have a 4-layer board with no parts on the bottom side, the bottom-side solder mask fully covers all vias. I want to stick the board with a double-side adhesive foil on the metal bottom side of a ...
user3531827's user avatar
0 votes
1 answer
189 views

Do Professional Manufacturers Violate IPC Standards?

I lay out simple boards using BGA packages and often ignore my EDA tool's courtyards. I know these courtyards are set by IPC standards to allow for good design, but then I look at boards like the ...
user avatar
11 votes
3 answers
1k views

What exactly makes small quantity PCB production costly compared to large quantity PCB production?

The per-PCB cost of manufacturing a small number of PCB is 10 times or more compared to the per-PCB cost of manufacturing a large number of PCBs. So what is it exactly that adds to the cost? People ...
Vidit Katlana's user avatar

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