Insulated metal substrate (IMS) PCBs, with variants and names including aluminium base, metal clad printed circuit board (MCPCB) and thermally conductive PCBs have some sought-after features in terms of heat conduction and mechanical stability. What I'm looking for are lesser known drawbacks. To start off, I'd mention the ones I already know:
- Costly.
- In basic configuration only suitable for single sided SMT.
- Even more costly and complex if more than one layer is needed.
- Mechanical disadvantages in some settings including vibrations.
- In basic configuration usually have quite thick copper: 3oz, although thinner copper is possible.