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5 votes
3 answers
2k views

Question on "Parts should be used within 5 days after opening." statement on component shipping package

I've been given the task of verifying a batch of ICs from a chinese broker, to see that the chips the company has bought are what the broker claims they are. The package we've received looks like this,...
Lars Petersson's user avatar
1 vote
1 answer
75 views

Functional discrepancy within PCBA batch

When manufacturing a small prototype batch of an embedded system at EMS I have detected different behavior between the units. All units work as expected, except that some units fail to operate same ...
NoobPointerException's user avatar
1 vote
1 answer
296 views

Soldermask bridge gap too small - PCBWAY

I've got a PCB design which contains a chip that uses the QFN (7x7) package. Because of the package size the pins are very close together and the pads are 0.2mm apart, which is smaller than the ...
bash-'s user avatar
  • 131
0 votes
2 answers
98 views

If a PCB is inspected to an IPC-A-600 class higher than specified what are the negative impacts?

I have received several parts from a PCB manufacturer which should have been inspected to IPC-A-600 Class 2 but were instead inspected to IPC-A-600 Class 3. I believe I have received PCBs inspected to ...
313Ctron's user avatar
4 votes
2 answers
1k views

Placing through hole and SMT on the same side

I have a design with huge push buttons (with 6 TH holes.) There's a few of them so they do take up quite a bit of space mechanically from the top. I was thinking of placing the majority of the SMT ...
Hasman404's user avatar
  • 757
10 votes
3 answers
2k views

What are some reasons for hand painted dots on chips?

I've seen lots of products with hand painted dots or markings on chips, what do they often mean? Obviously I understand everybody has their own reasons but could it be an industry common practice for ...
crossroad's user avatar
  • 1,430
6 votes
2 answers
660 views

Specifying BOM substitutions / alternatives with Contract Manufacturer (CM)

I fear this question may be opinion based but I think it has some value to the general community - because this falls into the end of the design phase. When working with a CM, they may have better ...
efox29's user avatar
  • 12k
11 votes
3 answers
3k views

Can I assume counterfeit components?

I recently received a run of 10 PCBs from a manufacturer in China, and am worried they have begun to cut corners and source counterfeit parts. Here is why: I had them do full turnkey production (PCB ...
Jim's user avatar
  • 1,657
1 vote
4 answers
376 views

Choosing a PCB Manufacturer/Assembler for the first time [closed]

I've just finished designing my first PCB, and I'm about to send out a batch of emails for quotes from manufacturing/assembly shops. My design is super simple: the only components are 7 identical SMD ...
Gabe S.'s user avatar
  • 303
12 votes
10 answers
4k views

Is it practical for firmware to be uniquely identified in production

Are there systems available in large scale manufacturing that allow a unique serial number to be programmed into the firmware or some free memory space for each PCB that comes through? I've found ...
Lukeyb's user avatar
  • 223
0 votes
1 answer
2k views

Half-etched fiducials Vs through-cut fiducials

While making PCB, I added 8 fiducials (fids) marks so that pick and place machines use these marks as referent points on the PCB to position the surface mount components (Packages) during assembly. ...
Kapil Singh Rawat's user avatar
9 votes
3 answers
2k views

Anyone know the premise of this PCB assembly note?

The assembly note states: Bake bare PCBs in a clean and well ventilated oven prior to assembly at 125*C for 24 hours. Why is this necessary?
klamb's user avatar
  • 312
2 votes
2 answers
216 views

Connectors in high volume manufacturing?

How are connectors such as USB handled in high volume manufacture? Would the panelized board leave room to place these connectors or would the panel be cut apart and the connectors added later. Is ...
vini_i's user avatar
  • 7,127
1 vote
2 answers
177 views

Nomenclature for tested PCB assemblies

I want to unambiguously refer to an assembled PCB that has been tested. I am familiar with the terms: PCB - unpopulated printed circuit board PCBA - PCB assembly, a PCB with all the parts fitted and ...
stefandz's user avatar
  • 4,172
5 votes
3 answers
1k views

Good way to affordably manufacture low-quantity PCB?

I am thinking about making an open-source development board for a specific field in power conversion. If there is interest from local universities, I will manufacture a few hundreds of these boards. ...
user02222022's user avatar
  • 1,656

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