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In some articles speaking about the IGBT power modules, we can see that the word 'die' has been used for calling the semiconductor component of IGBT device. However, other articles calls it 'chip'. Similarly, the solder layer which connects the semiconductor component to the beneath substrate is called either 'die attach solder' or 'chip solder joint'. Accurately, which word is correct for the semiconductor component of the IGBT power modules? Die or chip?

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    \$\begingroup\$ I do not think "chip" is a technical term with a precise meaning. For me, the definition of "chip" is "integrated circuit." So an IGBT would not be a chip. The IGBT is a transistor, not an integrated circuit. Because chip is not a precise term, I prefer "die attach solder." But this is a matter of opinion. Note that the term "chip scale package" is in popular usage. So, maybe I should give in and just say "chip." I am voting to close this question because I think it is mainly opinion based. \$\endgroup\$
    – user57037
    Commented Jan 26, 2020 at 22:01
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    \$\begingroup\$ I've worked in FABs for years and also consumed dice directly from manufacturers (and wire-bonded them, myself.) Just my opinion, but I agree with the others here. A wafer is initially tested, marking each bad die with a "spot." The wafers are then sliced up into dice (more than one die) and the bad ones tossed out (or something.) The remaining good ones will either be directed for packing up into "waffle packs" or else directed over for packaging. For packaging, there is a carrier that holds the die and provides leads. The die is then bonded to the carrier leads and epoxied and tested again. \$\endgroup\$
    – jonk
    Commented Jan 26, 2020 at 22:21
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    \$\begingroup\$ U.S. workers, by the way, can only monitor about two boule pullers (per worker.) In Japan, their workers can monitor 10 or more at once. (They need lots less staffing there in Japan. In the US, more employees are required.) The reason is that workers in Japan stay in the same job for much, much longer and have vastly better knowledge and experience to draw from. (Learned this from arguments between a Japanese company building a FAB near me and bitching about the staffing load we were proposing. Visiting Japan proved they really could do it with less.) \$\endgroup\$
    – jonk
    Commented Jan 26, 2020 at 22:32
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    \$\begingroup\$ Wafer -> Slicing -> Die -> Packaging -> Chip. \$\endgroup\$
    – Jeroen3
    Commented Jan 27, 2020 at 15:35
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    \$\begingroup\$ @DKNguyen - I have never heard the term 'chip' as a precise meaning in all my years in electronics (which goes back to 1970 or earlier if you count hobby kits); I believe the term became popular in the mainstream and DIY publications to indicate how small these new shiny devices were. \$\endgroup\$ Commented Jan 27, 2020 at 16:10

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My understanding:

  • Die - a piece of microfabricated semiconductor (silicon, germanium, GaAs...)
  • Chip - the packaged die (or multiple dice), die + lead frame + epoxy (or no lead frame in case chip-scale package, or ceramics instead of the epoxy)
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