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P2 P Path To Productivity Linkedin

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James Cox presented on a Path to Productivity (P2P) program for improving plant operations through data analytics and visualization. The presentation discussed developing a clear path forward by understanding the current state, desired future state, and reasons for change. The P2P program offers options like dashboards, assessments, pilots and guidance. Dashboards can visualize key metrics to monitor objectives like production efficiency, quality and costs. Examples of real-world manufacturing dashboards were shown for packaging lines, quality and energy use. Keys to success include defining proper metrics aligned with business goals and focusing on actionable improvements. The next steps discussed analyzing objectives, data sources and infrastructure to determine the best path forward for the client.

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Presentor: James Cox P2P Program Presentation Path to Productivity
Path to Productivity – P2P One of the key things we have learned in 20 years is that to succeed with investments for plant information systems 1. you need a clear understanding of where you are 2. where you’re going 3. why you’re going there – you need to find a path forward …that’s why we developed a P2P, path to productivity program.
Path to Productivity Options  Visualization Dashboards  Data Collection Now  Downtime Analysis Test Drive  Simple OEE  Plant Readiness Assessment  OPEX- Change Management  Pilot  Pathfinder
P2P Programs – Real time visualization scoreboards
Areas of Expertise KPI Dashboards & Scoreboards Data Analytics & Intelligent Mobile Data Historians Access Execution & Workflow
Definition A dashboard is a visual display of the most important information needed to achieve one or more business objectives, consolidated from multiple sources and arranged on a single display so it can be easily monitored and understood  Think of it as the instrumentation or the navigation system for your manufacturing business
Intelligent Dashboard Manufacturing Performance Monitoring
Applications of Dashboards/Scoreboards 1. Production & Equipment Efficiency 2. Process & Product Quality  Product Give Away – Net weight  Statistical Process Control (SPC)  Process Centerlining  Traceability 3. Labor Tracking and Costs 4. Inventory Management  Work in Process/Raw Goods/Finish Goods 5. Genealogy & Batch Tracking 6. EWC - Energy Monitoring
Efficiency Example • Performance on a specific line seems low. • This “slow down” is effecting production and overall delivery times of current orders. • We need real-time visibility in to production, showing the problems in real-time. • We also need drill-down analysis of surround events and factors.
P2 P Path To Productivity Linkedin
Real World Examples Let’s Look at Some Manufacturing Company Dashboards
Packaging Operator Details
Packaging Dashboard - Quality
Line Scoreboard
Energy Monitoring Dashboard
Keys To P2P Success Define Proper Metrics and Visualizations  Understand the business objectives  Do NOT allow data or tech tools to drive content…enterprise objectives should determine  Focus on actionable items and improvements rather than just monitoring performance  Measure initial baseline prior to implementation  Less is more…start small and get solid gains.  Go for the “Low Hanging Fruit” first to establish some traction and help develop proper culture
Next Steps: Path to Productivity Event Detailed Presentation Walk-through of the facility #1 Discuss potential paths forward Well defined scope Need to analyze objectives, and objectives to data sources, & infrastructure move forward Plant Pathfinder Project or Readiness proof of concept
P2P Summary We deliver value as we have to many customers for more than 20 years… #1 - Leveraging your existing manufacturing and ERP application and 3rd party systems • Reporting quality, efficiency and regulatory compliance (KPI’s/OEE/SPC/CIP) • Visualizing the factory floor to top floor • Reducing risk and lowering operating costs
Questions James Cox (M) 636-448-8079 jcox@ins3.com P2E plant automation Jim.cox@seeitmii.com SAP Mii

More Related Content

P2 P Path To Productivity Linkedin

  • 1. Presentor: James Cox P2P Program Presentation Path to Productivity
  • 2. Path to Productivity – P2P One of the key things we have learned in 20 years is that to succeed with investments for plant information systems 1. you need a clear understanding of where you are 2. where you’re going 3. why you’re going there – you need to find a path forward …that’s why we developed a P2P, path to productivity program.
  • 3. Path to Productivity Options  Visualization Dashboards  Data Collection Now  Downtime Analysis Test Drive  Simple OEE  Plant Readiness Assessment  OPEX- Change Management  Pilot  Pathfinder
  • 4. P2P Programs – Real time visualization scoreboards
  • 5. Areas of Expertise KPI Dashboards & Scoreboards Data Analytics & Intelligent Mobile Data Historians Access Execution & Workflow
  • 6. Definition A dashboard is a visual display of the most important information needed to achieve one or more business objectives, consolidated from multiple sources and arranged on a single display so it can be easily monitored and understood  Think of it as the instrumentation or the navigation system for your manufacturing business
  • 7. Intelligent Dashboard Manufacturing Performance Monitoring
  • 8. Applications of Dashboards/Scoreboards 1. Production & Equipment Efficiency 2. Process & Product Quality  Product Give Away – Net weight  Statistical Process Control (SPC)  Process Centerlining  Traceability 3. Labor Tracking and Costs 4. Inventory Management  Work in Process/Raw Goods/Finish Goods 5. Genealogy & Batch Tracking 6. EWC - Energy Monitoring
  • 9. Efficiency Example • Performance on a specific line seems low. • This “slow down” is effecting production and overall delivery times of current orders. • We need real-time visibility in to production, showing the problems in real-time. • We also need drill-down analysis of surround events and factors.
  • 11. Real World Examples Let’s Look at Some Manufacturing Company Dashboards
  • 16. Keys To P2P Success Define Proper Metrics and Visualizations  Understand the business objectives  Do NOT allow data or tech tools to drive content…enterprise objectives should determine  Focus on actionable items and improvements rather than just monitoring performance  Measure initial baseline prior to implementation  Less is more…start small and get solid gains.  Go for the “Low Hanging Fruit” first to establish some traction and help develop proper culture
  • 17. Next Steps: Path to Productivity Event Detailed Presentation Walk-through of the facility #1 Discuss potential paths forward Well defined scope Need to analyze objectives, and objectives to data sources, & infrastructure move forward Plant Pathfinder Project or Readiness proof of concept
  • 18. P2P Summary We deliver value as we have to many customers for more than 20 years… #1 - Leveraging your existing manufacturing and ERP application and 3rd party systems • Reporting quality, efficiency and regulatory compliance (KPI’s/OEE/SPC/CIP) • Visualizing the factory floor to top floor • Reducing risk and lowering operating costs
  • 19. Questions James Cox (M) 636-448-8079 jcox@ins3.com P2E plant automation Jim.cox@seeitmii.com SAP Mii