Industrial IoT and OT/IT Convergence
- 3. 3
"If you went to bed last night as an industrial company, you're
going to wake up today as a software and analytics
company,“ – Jeff Immelt
- 4. 4
GE’s predix.io
Open Source Software (OSS) Used:
Cloud Foundry | Polymer | Docker | RabbitMQ | Redis | Logstash | Cassandra | Angular | Spring | Apache | Kafka | Jenkins…
Connectivity Cloud Services Applications
Predix Cloud
End-to-End Security
Data Infrastructure
Cloud Foundry
Enterprise Systems
External Data
Predix Machine
Software/Analytics
- 7. Why now?
Driving the OT – IT Convergence:
Low cost, powerful technology
• Cheap sensors & devices
• Low-cost processing power, data storage
Connected everything
• By 2020, the number of things connected to the internet will be
approximately 7x the number of people on earth today.
Big Data
• Collecting, storing and analyzing data is now more cost effective
Smarter Machines
• Equipment is increasingly embedded with sensors & software
7
- 14. 14
Safety: IIoT & Smart Wearables
23,000 on-the-job injuries in US, $192 BN impact on economy
(www.epi.org)
OSHA performs 31,948 inspections per year; 74% result in penalties
(Source: OSHA)
Cost of penalties in US last year: $259M (Source: OSHA)
Increased by 80% in 2016
Benefits of investing in safety: (Source: Safety and Health Magazine – May 2014)
• Schneider Electric reduced injury rate from 3.6 injuries/100 workers to .5
injuries/100 workers= $15M annual savings.
• Airgas spent $181.5K on safety program= $907K annual savings
• Heartland Food dropped injury rate from 285 per year to 14= $11.653M annually
- 15. 15
“A fundamental new rule for business is that the
Internet changes everything.”
-Bill Gates, 1999
Or has it?
- 19. 19
Yes, there are efficiencies and new
integration points.
But we have a long way to go.
- 22. Time Sensitive Networking Testbed
22
Collaborators:
• Members: Analog Devices, Belden/Hirschmann, Bosch Rexroth, B&R Industrial Automation, Cisco, Intel,
Hilscher, Kalycito, KUKA, National Instruments, Renesas Electronics, Schneider Electric, SICK AG, TTTech,
Xilinx
• With: Avnu, Calnex, ISW, Ixia, OPC Foundation, Phoenix Contact
Market Segment:
• Manufacturing – with a vision to be useful in a wide range of applications, including Utilities, Transportation
and Oil and Gas.
Goals:
• To support real-time control and synchronization of high performance machines over a single, standard
Ethernet network, supporting multi-vendor interoperability and integration.
Features & Commercial Benefits:
• TSN will open up critical control applications such as robot control, drive control and vision systems to the
Industrial Internet.
• This connectivity then enables customers, suppliers and vendors to more readily access data from these
systems and to apply preventative maintenance and optimization routines to these systems.
- 23. Why TSN? IoT Requires Flexible Data Access
October 3, 2017 23
Proprietary,
unconnected
networks
Standard, connected,
deterministic networks
- 25. 25
2. MTP Latency < 20ms
Eye (brain)
Motion (cerebellum)
>20ms
1. Ultra-high Throughput
360 vision needs 3~5x than single vision
16K+ ideal resolution
Panoramic VR needs 25Mbps to 5Gbps
Region of
Interest 2
New Challenges for Network
Motion-To-Photon Latency <20ms, for
reducing the spinning sensation
Region of
Interest 1
- 27. 27
Connectivity Framework: http://www.iiconsortium.org/IICF.htm
Edge Definitions:
Edge: a logical layer consisting of the IIoT system devices, sensors,
actuators nodes, gateways and components of the functional domains
deployed therein.
Edge Computing: All computation, storage, communications, and
processing associated with collecting, transforming and acting upon
information captured from the Edge, or transmitted to the Edge.
Use Cases:
EC Task Group is working on Smart Grid, Automotive, Power
Generation, Smart Buildings/Elevators, AR/VR, Healthcare…
Industrial Internet Consortium (IIc) EC Task Group
- 28. Industrial Zone / Platform Tier
Manufacturing / IT /
Enterprise Data Center
Enterprise / Private Cloud / Public Cloud
Plant Level / OT /
Cell Area Zone/Edge Tier
Enterprise / Private Cloud
Todd Edmunds 6/28/16
Edge Device
Applications / Analytics /
Dashboards
IIC Crosscutting
Compute
Connectivity
Compute
Connectivity Aggregation
Connectivity Aggregation and
Federation
Compute
Compute
Compute
Local
Data
Stores
Compute
Local
Data
Stores
Transport
Transport
ConnectivityDist. Data Management Global Orchestration Industrial Analytics
IIC Crosscutting Functions
Data, Control,
Orchestration
Security
“Identify deployment models that address patterns
and characteristics for IIoT Compute Deployment”
- 29. 29
Blockchain for IoT
• Distributed ledger behind cryptocurrencies such as Bitcoin
• Provides tamper resistant record of sensor data
• Decentralized architecture & horizontally secure data sharing among edge
nodes.
• Every legitimate node is registered on the blockchain, devices will identify and
authenticate each other without central brokers or certification authorities, and
the network will support billions of devices without needing additional resources.
• Smart manufacturing
– Value chain, different information in different systems
– Horizontal data integration & security of data
• Smart City
– Numerous edge nodes, lights, pipes, meters
– Store and secure data. Historical data tracked
– Better predictive maintenance and energy
efficiency management
- 30. 30
• Presenter Name
• Date
• Smart building business
• HONEYWELL-HUAWEI ALLIANCE COOPERATION
March 20, 2017
Smart building business
HONEYWELL-HUAWEI ALLIANCE COOPERATION
- 31. 31
Application Energy efficiency
management
Safety
management
Illumination
management
Video surveillance
Brightness sensor Energy meter
Electric appliance
controller
HVAC controller Others
Terminal
Platform
Network
EC-IoT Gateway
Build in
Edge Computing
Fast response, improving
system reliability
Unified Interconnection
Highly efficient operation,
reducing building power
consumption by 50%
Openness, Scalability
Building scalable smart building
ecosystem
Smart Building Solution Based on EC
- 32. Elevators Become Indispensable in Cities
Now Future
Total number of elevators in 2015
15,000,000
City residents
in the next 30 years
3 billion
70%
of people will live in cities by 2050
Billions of
people take elevators every day
- 33. How to Address Challenges
Challenges: Long Service Interruption and High OPEX
2 days/year x 15,000,000
= 30 million days/year
2 x 12 x 15,000,000
= 360 million count every year
Long interruption time
Manual inspection count
- 34. Elevators Connection Solution Based on EC
Remote O&M systemIoT platformAgile ControllerIoT
gateway
Fourfold Security
OS-Chip-Network-Platform
Edge Computing Openness
Management of 10 Millions of
Terminals
SDN Architecture
- 35. Connect Anything, Anywhere - Intelligently!
DDS Databus
Seamless data sharing regardless of:
Proximity
Platform
Language
Physical network
Transport protocol
Network topology
- 38. Core Gateway Standards between Core Connectivity Standards
Content restricted to IIC Members Not for External Publication
Connectivity
Core
Standards
Endpoints
Domain-Specific
Connectivity Technology
Gateway to a Connectivity
Core Standard
Core Gateways
- 39. Example IIoT Connectivity Core Gateways
Content restricted to IIC Members
Not for External Publication
Light-Weight
Clients
Connectivity Core
Standard (HTTP/REST)
DDS-WEB
Gateway
IIoT System
Real-Time
Decisions
Databus
Gateway
Sleep/Wake Clients
OPC-UA-DDS
Gateway
Connectivity Core
Standard (OPC-UA)
DDS Databus
Manufacturing WorkcellsMobile and Web User Interfaces
Autonomy
Equipment
- 40. Connectivity Framework Layer
Content restricted to IIC Members
Not for External Publication
Transport
Link
Distributed Data Interoperability & Management
Framework
Quality
of
Service
Security
Publish-Subscribe Request-Reply Discovery
Data Resource Model
Id and Addressing Data Type System Lifecycle (CRUD)
Exception Handling
State
Management
Connectivity
Framework
Functions
Physical
Network
API Governance
- 41. Key Connectivity Standards
Manufacturing Origin
TSN /
Ethernet
(802.1,
802.3)
DDS
Wireless
PAN
(802.15)
Wireless
2G/3G/LTE
(3GPP)
Wireless
LAN
(802.11 Wi-
Fi)
Internet Protocol (IP)
CoAP MQTT
Web
Services
Wireless
Wide Area
(802.16)
HTTPDDSI-RTPS
oneM2M OPC-UA
OPC-UA Bin
Telecommunications Origin
UDP TCPTCP
Transport
Link
Framework
Distributed Data
Interoperability and Management
Physical
Network
Healthcare TransportationManufacturing… …Energy & Utilities
- 42. Both commercial
and open-source
software
implementations of
DDS are available.
These include APIs
and libraries of
implementations in
Ada, C, C++, C#,
Java, Scala, Lua,
Pharo and Ruby
Interoperability
The bottom layer consists of two or more different
devices, each using their own version of an
operating system. When we add middleware,
those different devices can now communicate and
use the same application, even though they use
different operating systems.
- 43. The Future
How will we reduce jet engine
failure & maintenance costs?
4343
How will we save lives
through better patient care?
How will we reduce
passenger fatalities?
How will we reduce waste
of natural resources?
How will we minimize
unplanned factory downtime?
Things are coming together.
- 44. Key Takeaways
• Understand certain verticals (Healthcare, Oil/Gas, Energy…)
• Understand emerging tech (AR/VR, Autonomous Vehicles, etc)
• Dig into OPC-UA, DDS and other industrial related IT/OT protocols
• Drink the Kool-Aid and participate in Industrial forums/meet ups
• Become extremely valuable