This document provides an introduction and overview of Dr. Andrew Cox's Coal Lectures Series. The series covers topics related to coal formation, properties, use as a fuel, mining technologies, markets, pollution control, and more. Dr. Cox and colleagues at EIMR can provide lectures on these topics to university courses and professional development programs in the UK and internationally. Interested parties should contact Dr. Cox for more information. An introductory presentation on coal mining technologies is also included as an example of the type of material covered.
This document discusses continuous miners, an underground coal mining technology. Some key points:
1) Continuous miners use a mass production method and can be used for room and pillar and shortwall mining. Their use has increased production at some CIL mines in India to over 0.5 Mte annually.
2) Ideal conditions for continuous miners include seam thickness of 1.8-5m, gradients less than 1 in 8, and hard, dry floor conditions. Several CIL mines have been identified to introduce the technology.
3) The technology involves a continuous miner cutting coal which is loaded onto shuttle cars and transported to a feeder breaker. Roof bolting then occurs before the min
Methane (CH4) is commonly known as firedamp in coal mines. There are three primary reasons for giving special attention to methane: 1) it is the gas most commonly found in underground coal mines, 2) it has caused more explosions and loss of life than any other cause in mining history, and 3) continued development of methane drainage technology. Methane is formed during the coalification process from decaying organic material and becomes trapped within coal seams. When coal is mined, methane can be released through gradual exudation, gas blowers, or violent outbursts. Due to its light weight, methane also has a tendency to form layers near mine ceilings, which can become explosive if ignition occurs.
Room and Pillar mining method is one of the oldest existing mining methods. This system in which the mined material is extracted across a horizontal plane, creating horizontal arrays of rooms and pillars. Usually those room and pillars are uniform size. Pillars may or may not be removed after extraction.
Used for soft as well as hard rock mining and is commonly associated with coal, potash, uranium, and other industrial materials.
Underground mining is used to access ores and minerals located far beneath the ground when surface mining is not economical. It involves digging tunnels into the earth to extract resources. There are two main types - hard rock mining which extracts metals and gems, and soft rock mining which extracts materials like coal. Access tunnels or shafts are dug and levels are excavated horizontally to reach the ore body. Machinery is used to continue mining and remove material, while supports are installed to prevent cave-ins. Proper ventilation is needed to remove gases and regulate air flow and temperature. Underground mining can be more environmentally friendly than surface mining but is also more hazardous due to safety issues like gas exposure.
This document discusses roof support in underground coal mines. There are two main types of roof support: intrinsic supports like roof bolts that are installed within the roof, and standing supports like timber props that are installed between the roof and floor. Timber supports are commonly used in Indian coal mines due to low cost and availability, though metal supports offer higher load capacity. A case study examines how roof bolts were used with a specific layout and spacing in the Tandshi coal mine in India. Proper roof support is necessary to prevent roof collapse and protect miners from rock falls.
The document discusses the Longwall Top Coal Caving (LTCC) method for underground mining of thick coal seams. LTCC uses a longwall setup and natural forces to aid in coal extraction. It addresses problems with traditional thick seam mining like coal loss and support costs. The document outlines the LTCC process, stress distribution during caving, and enhancements like using vibrators. Key advantages of LTCC are high resource recovery, reduced costs, improved productivity and safety. The conclusion states that LTCC can significantly increase production if site conditions allow for the method.
This document discusses coal mining methods. It begins with an introduction and overview of the history of coal mining. It then describes and compares various surface mining techniques like strip mining and horizon mining as well as underground mining methods like bord and pillar, longwall and shortwall. Factors that influence the selection of mining methods and latest developments in coal mining techniques are also summarized. The conclusion restates that coal is an important energy source and mining methods continue to evolve and improve.
The document discusses mining methods and equipment used for underground coal mining using the bord and pillar method. It provides specifications for various mining equipment used including Load Haul Dumpers (LHDs), Side Discharge Loaders (SDLs), drilling machines, conveyors, haulage systems, and their capacities. Formulas are given to calculate production rates based on machine specifications and operating parameters.
This document discusses coal mining methods. It describes the objectives of coal prospecting and exploration. There are two main mining methods: underground and surface mining. The choice depends on factors like depth below surface and ore body shape and grade. Underground mining is used when the deposit is deep or the ore body is steep. It involves cutting rooms into the coal seam. Surface mining is used for large, high production deposits where the overburden is thin. It involves clearing vegetation, removing topsoil, drilling, blasting, and reclaiming the land.
Drilling is the process of making holes into hard surfaces like rock. In surface mining, drilling is used for blast hole drilling, core drilling for exploration, and technical drilling. Rotary blast hole drilling involves rotating drill pipes to which a bit is attached to break up rock. The main assemblies of a rotary drill rig include the mast, rod changer, rotary head, pull down mechanism, air compressor, drill pipes, hydraulic system, and dust control components.
Underground mining methods include room-and-pillar, longwall mining, sublevel caving and block caving. Longwall mining involves completely removing the entire coal seam in one operation by leaving no pillars and allowing the roof to cave. Factors that influence the selection of an underground mining method include the deposit's size, shape, depth and geology, geotechnical properties, economic considerations, available technology, and environmental concerns. The optimal mining method maximizes resource recovery while maintaining safety and minimizing costs and environmental impacts.
This document discusses two mining methods: step mining and post-pillar mining. Step mining involves creating horizontal floors to allow equipment use for deposits that are too steeply inclined. Post-pillar mining uses regularly spaced pillars to extract inclined deposits between 20-55 degrees and allows filling of the mined space. It also discusses considerations for gallery dimensions, pillar dimensions and configurations, recovery strategies, equipment used, and operational aspects of board and pillar mining.
There are five main types of mine support systems:
(1) Wooden logs support which is cheap but cannot be reused and requires coating to prevent corrosion.
(2) Metal rod support which is reusable but expensive and prone to corrosion.
(3) Metal roof bolts provide strong ceiling support but are expensive.
(4) Metal fence support provides warning of collapse while also collecting falling rocks but is also expensive.
(5) Concrete and brick walls provide excellent support for soft, clayey rocks but are difficult to modify and remove once installed. Proper support systems are crucial to mine safety, production continuity, and equipment protection.
rock excavation, different open cast or open pit excavation machinery, application, limitations, highwall miner, bucket wheel excavatorr, bucket chain excavator, shovels
This document discusses the bord and pillar mining method. It begins by introducing bord and pillar mining and explaining that it involves driving parallel roads separated by coal pillars.
It then explains some key aspects of bord and pillar design, including that the optimal pillar size is critical to ensure stability without leaving too much coal behind. Pillar size needs to increase with depth and road width.
The document also provides details on factors that influence pillar design, such as seam strength and thickness, roof and floor conditions, extraction percentage, and depth. Formulas are presented for calculating pillar stress, strength, and safety factors.
Development and depillaring with continuous minerSafdar Ali
This document provides information about online test series, study materials and video lectures for various mining exams conducted in India. It also provides contact details for ordering mining books and for queries. The document discusses various continuous mining systems like longwall mining and room and pillar mining. It provides details about first workings, typical development layout, pillar extraction methods like split and fender mining and lift mining using breaker line supports. Equipment used in continuous miner panels like continuous miners, shuttle cars, feeder breakers and their specifications are also summarized.
This document discusses continuous miners, an underground coal mining technology. Some key points:
1) Continuous miners use a mass production method and can be used for room and pillar and shortwall mining. Their use has increased production at some CIL mines in India to over 0.5 Mte annually.
2) Ideal conditions for continuous miners include seam thickness of 1.8-5m, gradients less than 1 in 8, and hard, dry floor conditions. Several CIL mines have been identified to introduce the technology.
3) The technology involves a continuous miner cutting coal which is loaded onto shuttle cars and transported to a feeder breaker. Roof bolting then occurs before the min
Methane (CH4) is commonly known as firedamp in coal mines. There are three primary reasons for giving special attention to methane: 1) it is the gas most commonly found in underground coal mines, 2) it has caused more explosions and loss of life than any other cause in mining history, and 3) continued development of methane drainage technology. Methane is formed during the coalification process from decaying organic material and becomes trapped within coal seams. When coal is mined, methane can be released through gradual exudation, gas blowers, or violent outbursts. Due to its light weight, methane also has a tendency to form layers near mine ceilings, which can become explosive if ignition occurs.
Room and Pillar mining method is one of the oldest existing mining methods. This system in which the mined material is extracted across a horizontal plane, creating horizontal arrays of rooms and pillars. Usually those room and pillars are uniform size. Pillars may or may not be removed after extraction.
Used for soft as well as hard rock mining and is commonly associated with coal, potash, uranium, and other industrial materials.
Underground mining is used to access ores and minerals located far beneath the ground when surface mining is not economical. It involves digging tunnels into the earth to extract resources. There are two main types - hard rock mining which extracts metals and gems, and soft rock mining which extracts materials like coal. Access tunnels or shafts are dug and levels are excavated horizontally to reach the ore body. Machinery is used to continue mining and remove material, while supports are installed to prevent cave-ins. Proper ventilation is needed to remove gases and regulate air flow and temperature. Underground mining can be more environmentally friendly than surface mining but is also more hazardous due to safety issues like gas exposure.
This document discusses roof support in underground coal mines. There are two main types of roof support: intrinsic supports like roof bolts that are installed within the roof, and standing supports like timber props that are installed between the roof and floor. Timber supports are commonly used in Indian coal mines due to low cost and availability, though metal supports offer higher load capacity. A case study examines how roof bolts were used with a specific layout and spacing in the Tandshi coal mine in India. Proper roof support is necessary to prevent roof collapse and protect miners from rock falls.
The document discusses the Longwall Top Coal Caving (LTCC) method for underground mining of thick coal seams. LTCC uses a longwall setup and natural forces to aid in coal extraction. It addresses problems with traditional thick seam mining like coal loss and support costs. The document outlines the LTCC process, stress distribution during caving, and enhancements like using vibrators. Key advantages of LTCC are high resource recovery, reduced costs, improved productivity and safety. The conclusion states that LTCC can significantly increase production if site conditions allow for the method.
This document discusses coal mining methods. It begins with an introduction and overview of the history of coal mining. It then describes and compares various surface mining techniques like strip mining and horizon mining as well as underground mining methods like bord and pillar, longwall and shortwall. Factors that influence the selection of mining methods and latest developments in coal mining techniques are also summarized. The conclusion restates that coal is an important energy source and mining methods continue to evolve and improve.
The document discusses mining methods and equipment used for underground coal mining using the bord and pillar method. It provides specifications for various mining equipment used including Load Haul Dumpers (LHDs), Side Discharge Loaders (SDLs), drilling machines, conveyors, haulage systems, and their capacities. Formulas are given to calculate production rates based on machine specifications and operating parameters.
This document discusses coal mining methods. It describes the objectives of coal prospecting and exploration. There are two main mining methods: underground and surface mining. The choice depends on factors like depth below surface and ore body shape and grade. Underground mining is used when the deposit is deep or the ore body is steep. It involves cutting rooms into the coal seam. Surface mining is used for large, high production deposits where the overburden is thin. It involves clearing vegetation, removing topsoil, drilling, blasting, and reclaiming the land.
Drilling is the process of making holes into hard surfaces like rock. In surface mining, drilling is used for blast hole drilling, core drilling for exploration, and technical drilling. Rotary blast hole drilling involves rotating drill pipes to which a bit is attached to break up rock. The main assemblies of a rotary drill rig include the mast, rod changer, rotary head, pull down mechanism, air compressor, drill pipes, hydraulic system, and dust control components.
Underground mining methods include room-and-pillar, longwall mining, sublevel caving and block caving. Longwall mining involves completely removing the entire coal seam in one operation by leaving no pillars and allowing the roof to cave. Factors that influence the selection of an underground mining method include the deposit's size, shape, depth and geology, geotechnical properties, economic considerations, available technology, and environmental concerns. The optimal mining method maximizes resource recovery while maintaining safety and minimizing costs and environmental impacts.
This document discusses two mining methods: step mining and post-pillar mining. Step mining involves creating horizontal floors to allow equipment use for deposits that are too steeply inclined. Post-pillar mining uses regularly spaced pillars to extract inclined deposits between 20-55 degrees and allows filling of the mined space. It also discusses considerations for gallery dimensions, pillar dimensions and configurations, recovery strategies, equipment used, and operational aspects of board and pillar mining.
There are five main types of mine support systems:
(1) Wooden logs support which is cheap but cannot be reused and requires coating to prevent corrosion.
(2) Metal rod support which is reusable but expensive and prone to corrosion.
(3) Metal roof bolts provide strong ceiling support but are expensive.
(4) Metal fence support provides warning of collapse while also collecting falling rocks but is also expensive.
(5) Concrete and brick walls provide excellent support for soft, clayey rocks but are difficult to modify and remove once installed. Proper support systems are crucial to mine safety, production continuity, and equipment protection.
rock excavation, different open cast or open pit excavation machinery, application, limitations, highwall miner, bucket wheel excavatorr, bucket chain excavator, shovels
This document provides an overview of open-pit mining basics. It discusses that open-pit mining, also called surface mining, extracts ore or minerals from the ground without tunneling underground. The document outlines the two main types of mining as surface mining and subsurface mining. It also provides details on open-pit mining methods, factors for selecting mining methods, advantages and disadvantages of open-pit mining, and the key operations involved in open-pit mining.
The key equipment used in longwall mining includes shearers, armoured face conveyors (AFC), powered roof supports, and stage loaders. Shearers cut coal from the face using cutting picks and are moved along the face on the AFC. The AFC maintains a safe working environment by allowing sequential advancement of powered roof supports. Stage loaders transport cut coal from the AFC to the main conveyor belt.
A short description of Highwall Mining and its performance and application. The details of the equipments and the mining procedure are mentioned. Hope it will help you guys!
This document discusses improvements to the highwall mining method. It begins by providing background on highwall mining and describing the current methodology. It then outlines some shortcomings of the existing approach, such as stability issues when mining near old underground mines or with multiple seams. The document proposes four innovations to address these shortcomings: 1) a mechanized roof bolting technique, 2) a method for backfilling using the push beams, 3) a two-trench mining technique, and 4) controlled caving through planned blasting. These innovations aim to improve stability and safety in highwall mining operations.
Develpoment and extraction of coal pillar by continuousShubham Agrawal
This document discusses the development and extraction of coal pillars using continuous miner technology. It begins by outlining the objectives of developing coal pillars and extracting them using continuous miners. It then provides background on coal mining and defines pillars. The document describes room and pillar mining methods and how pillars are developed. It discusses conventional and continuous mining techniques for pillar extraction, focusing on how continuous miners work by using a rotating drum to cut coal from the seam without drilling and blasting. Different types of continuous miners are also outlined along with their main parts and how they can be used to extract pillars in an efficient, continuous process.
This document discusses underground coal mining methods and operations. It begins by describing different means of accessing underground coal seams, such as adits, shafts, and cross measure drifts. Factors to consider in selecting an access method include coal clearance, ventilation, topography, overburden depth, and costs. It then discusses development work, including driving main roadways and cut-throughs, and the equipment used like continuous miners and roof bolters. Pillars are left behind to support the mine openings, including barrier pillars to separate panels and chain pillars to control subsidence during longwall mining.
A review of highwall mining experience and practiceaussiexp
This document provides a review of highwall mining experience and practices. It discusses the history and development of highwall mining, primarily in the United States and Australia. Two main highwall mining systems are described - continuous highwall mining (CHM) and auger mining. CHM systems can penetrate deeper and be more productive. Geotechnical considerations for highwall mining panel design are also reviewed, including web and barrier pillar stability, roof stability in mined entries, and highwall stability. Water inflows and methane levels are additional factors that can impact highwall mining operations. Overall, the document aims to summarize the history and current state of highwall mining while highlighting important geotechnical design considerations.
The document discusses methods of underground coal mining using continuous miners. It describes how continuous miners are used in combination with shuttle cars to extract coal from underground seams through bord and pillar mining or pillar extraction methods. Bord and pillar mining involves driving headings into the coal seam to form pillars for extraction. Pillar extraction methods using continuous miners involve splitting or stripping pillars left from initial development. The document provides details on various pillar extraction techniques like pillar splitting, stripping, and split and fendering to remove remnant coal pillars. It notes the risks of roof falls and importance of experience when using these secondary extraction methods.
Method of working of continuous miner in underground coalSafdar Ali
The document discusses the method of working of a continuous miner in underground coal mining. It describes how a continuous miner continuously extracts coal from the working face using a cutting drum and conveyor system. It then discusses the different types of continuous miners and their main components. The summary is:
The document discusses the use of continuous miners for underground coal extraction. It describes how continuous miners use a rotating cutting drum and conveyor system to continuously extract coal from the working face. Different types of continuous miners are discussed along with their main components like the cutting head, loading mechanism, and conveyor system. Problems encountered and solutions implemented at various mining panels are also summarized.
Coal Mines How and where are coal mines found in Chhattisgarh Basically, the coal mine of Vishrampur is shown in this, which is spread in its area of Bishrampur or South of Chhattisgarh.
There is coal mine in south east along with it there is also coal mine in Parsa Amira .
Coal mine is basically of 2 types open casting and underground coal mine. Coal mine of Vishrampur both type.
Both types of coal come under the category of mines, in which first open casting is done, after that the underground coal itself comes in different types of coal mines in different districts of Chhattisgarh. There is a coal mine, it has seen different types of uses such as in the food industry, in the cement industry, in the three industries, in the bauxite industry, in the sugarcane industry, as well as in the iron industry.
Coal There are four types of coal, which are shown in the following way in this article,
so you read and understand this article and how did you like it, definitely write in the comment thank you.
The document discusses comprehensive longwall degasification techniques used by Target Drilling, including directionally drilling in-mine boreholes and surface coalbed methane wells to degasify coal seams. It describes Target Drilling's specialized directional drilling equipment used for long and complex in-mine boreholes. The document also details Target Drilling's cabled and electromagnetic steering systems used to navigate boreholes, as well as its techniques for safely plugging boreholes using polymer gel to prevent methane leaks during mining.
The document discusses the importance of comprehensive longwall degasification for the coal mining industry. It describes Target Drilling's specialized directional drilling techniques and equipment that allow for effective degasification of coal seams, helping mining operations proceed profitably despite challenges in the coal market. Target Drilling has directionally drilled over 18km of in-mine boreholes for degasifying coal seams above longwall panels to reduce methane emissions and delays during mining.
The team visited several coal mines in China over 13 days to study longwall mining systems, equipment, operations, safety practices and infrastructure that could be applied in India. The key learnings included observing longwall panel layouts of 150-260m face lengths and 1000m panel lengths, mechanized equipment like shearers and shield supports, and emphasis on training miners in safe operating practices. China's large scale underground longwall mining operations provide examples that could help optimize India's introduction of longwall mining.
The document discusses thin seam mining techniques such as longwall mining and room and pillar mining. It describes the challenges of thin seam mining and the need for autonomous mining systems without personnel on the working face. Longwall mining offers safety and extraction benefits but has issues with cost and production interruptions. Room and pillar uses continuous miners but managing equipment scheduling is important for efficiency. The document also discusses coal seam detection technologies like natural gamma radiation that help autonomous miners follow the seam boundary.
Longwall; Longwall in coal; Longwall in Hard Rock; Sublevel Caving; Characteristics of the ore body and mining method; Development; Production; Equipments Used; Block Caving, Introduction, Historical evolution of the method, Condition deposit; Principles of the method; Methodology of block caving; Basic issues of geomechanical to the black caving method; Caveability;Mine design Block caving; Fragmentation and extraction control; Subsidence associated; Advantages and Disadvantages of Block Caving
The document discusses various methods of coal mining including surface mining techniques like strip mining and underground mining methods like bord and pillar and longwall mining. It outlines the history of coal mining and describes key steps in coal exploration. Factors that influence the selection of mining methods include the thickness and depth of coal seams, geology, roof and floor characteristics, and methane gas levels. The document concludes that coal forms from plant remains over geological time periods and that mining techniques have advanced with increased mechanization and automation.
Coal Mining Technlogy Brief_Low Coal Seam_HOT MiningSerena Fu
The document discusses Beijing HOT Mining TechCo.,Ltd's expertise in developing technologies for low-seam underground coal mining in Southwest China. It describes the reserve of low-seam coal resources in the region, the disaster risks, and HOT Mining's technical solutions. These include integrated mining technologies for steeply inclined seams, low seams, and thick seams. The technologies improve mining efficiency and safety. HOT Mining also provides mine design, equipment, and after-sales support services tailored for difficult mining conditions.
IRJET- Optimum Utilisation of Continuous Miner used for Pillar Extraction...IRJET Journal
This document discusses optimizing the use of continuous miners for pillar extraction in bord and pillar mining. It examines the performance of a continuous miner used in panel CMP-11A of an underground coal mine in India. The reliability of the continuous miner was found to be 89.87% with failures mainly due to issues with the gathering system, hydraulics, and conveyor. The document also describes the various roof support systems used in different conditions, such as at roadway intersections or areas with faults. Borehole data was collected and used to design support based on rock mass classification.
COAL Union of Concerned ScientistsContents· How Coal Was.docxclarebernice
COAL: Union of Concerned Scientists
Contents
· How Coal Was Formed
· How Coal is Mined
· Where Our Coal Comes From
· How Coal is Transported and Processed
· How Coal is Burned
· Environmental and Public Health Impacts of Coal
· The Future of Coal
Many people think coal represents a bygone way of life and that America has moved on to safer and cleaner energy sources. On the contrary, coal provides roughly half the nation’s electricity—far more than any other source of power—and our coal use has nearly tripled since 1960. Our coal use will continue to expand if the power industry succeeds in building the many power plants it has proposed for construction.
Coal’s proponents claim coal power is cheap. While the direct price of electricity from the nation’s aging fleet of coal plants may be low, it doesn’t reflect the staggering and lasting costs of coal-related air and water pollution, mining accidents, permanently altered landscapes, and, most importantly, climate change. Even the newest proposed plants – which would cost far more than existing plants—would have major impacts on air and water quality, and almost the same mining and climate impacts as existing plants.
Technology is evolving that has the potential to substantially reduce coal’s contribution to global warming by capturing carbon emissions before they are emitted. This technology could become an important part of the battle against global warming, but it remains to be seen whether it will work at a commercial scale and at what cost.
Meanwhile, a 2009 UCS study found that we can dramatically reduce our coal use—and all the environmental and social costs associated with it—while saving energy consumers money with policies that aggressively promote energy efficiency and renewable power.
How Coal Was Formed
Coal was formed when dead plant matter submerged in swamp environments was subjected to geological forces of heat and pressure over hundreds of millions of years. As time went by, the plant matter evolved from moist and low-carbon peat, to coal, which is much higher in energy and carbon content. Coal itself has a wide variation in properties, so it is categorized into 4 ranks—lignite, sub-bituminous, bituminous, and anthracite—in order of increasing carbon and energy content. Most of the coal burned in U.S. power plants is of the bituminous or subbituminous variety.
Figure 1: The Process of Coal Formation (Source: KGS)
Coal of all types can vary widely in the amount of sulfur contained. These differences are determined by the conditions under which the coal formed. Low-sulfur coal deposits formed in a freshwater environment, while those containing higher proportions of sulfur developed in brackish swamps or marine-influenced environments.[1] In the United States, the sulfur content of coal resources varies along geographic lines, with most of the eastern coal containing high levels of sulfur, and the younger western coal containing much less.
How Coal is Mined
In 2 ...
Open pit mining is the process of mining a near surface deposit by means of a surface pit excavated using one or more horizontal benches.
The term open pit mining is usually used for metallic or non-metallic deposits and sparingly used for bedded deposits like coal.
Highwall mining is a remotely controlled underground coal mining method that extracts coal from the face of a coal seam under a highwall in a surface mine. It allows for the economical extraction of coal reserves locked up in the highwall that would otherwise be unrecoverable. The process involves a continuous miner propelled by hydraulic push beams to cut the coal seam. Highwall mining provides a safer, more flexible and productive alternative to traditional underground mining for accessing thinner seams or areas with difficult geology. It has lower costs than underground mining due to requiring less infrastructure and supporting fewer personnel.
This document discusses coal mining methods, including their advantages and disadvantages. It describes surface mining methods like opencast mining and underground mining techniques. Surface mining is cheaper but has disadvantages like disturbing overburden and creating unstable spoil tips. Underground mining can access deeper seams but is more expensive, inflexible, and dangerous due to risks of gas, dust, fires and roof collapses. The document also outlines the history of coal mining and various techniques used over time.
Similar to Coal Lectures Series Mining Technology (20)
1. Coal Lectures SeriesAndrew W. CoxEnergy Intelligence & Marketing Research,192 Sandyford Road,Newcastle upon Tyne NE2 1RN, United Kingdom.Tel: 44 (0)191-261 5274cox.andrew421@googlemail.com
2. Coal Lectures Series – An Introduction Since 1995 Energy Intelligence & Marketing Research [EIMR] has developed a wide range of teaching material on coal-related topics. The key themes include: coal formation; coal properties; coal as a fuel source; coal mining technologies; the markets for coal; coal-based electricity systems; pollution abatement technologies; clean coal technologies; coal capture and storage; coal-to-liquid fuels; the coal/energy sectors of several countries [including the United Kingdom and China]; plus the international coal trade. A shortened version of a basic teaching module is enclosed. In addition to the powerpoint presentations - a wide range of other supporting material is available - such as technical notes, case studies + video/movie clips. Dr Andrew Cox and colleagues from EIMR can provide personal teaching and lectures to university courses - plus companies seeking continuing professional development – both in the UK and in other countries. Please contact Dr Cox [cox.andrew421@googlemail.com] for further information.
4. Coal Mining Technologies Various mining technologies are used throughout the world's coalfields. The technology adopted in each mining project should be the one which will extract the coal at the lowest overall cost. Mining commenced several hundred years ago by exploiting seams that reach the surface (outcrop). These were accessed by bell-pits or other simple mining techniques - such as bord and pillar (or room and pillar) extraction. Some of these techniques are still used by local non-mechanised miners in undeveloped coalfield areas throughout the world. Extracting deeper coal seams led to the development of access by shafts and drifts - allowing large-scale extraction and removal of coal. Modern Underground methods currently utilise longwall mining (either advancing or retreating systems) or continuous mining technologies. Sometimes other techniques may be used - such as auger mining. The development of ventilation technology has also allowed coal extraction to take place at greater depths - as well as further from a mine’s main shafts and drifts. The development and planning of underground and surface mines during the last 30 years has increasingly employed design and modelling software.
5. Mining termsRun of mine (ROM) production. This is the uncleaned output of a mine. In many mines ROM coal must undergo some form of washing and preparation to become the saleable product. ROM coal from surface mines usually has a lower level of ash and mineral matter - and so requires less preparation.Panel. A block of coal in a seam that is worked by longwall mining. A typical panel might be 1000-2000m+ long and up to 300m wide. The dimensions of the panel are determined by the geological conditions in the mine – such as strata stability.Pillar. A block of coal left behind in a coal seam to aid support of the overlying strata. Pillars may be needed to prevent excessive subsidence on the ground surface or to avoid excessive geological distortions in the mine workings. For example - a pillar is usually left between two panels of coal being extracted by longwall mining.
6. Drawing of Bell Pit MiningSource: http://www.sunnisidelocalhistorysociety.co.uk/Collapse of early mine workingsImage of pitfallen land at Daisy Hill, County Durham [mid-1980s]
7. Longwall MiningLongwall mining is a form of underground coalmining where a longwall face of coal is mined in a single slice (typically >1m thick). The longwall "panel" (the block of coal that is being mined) is typically 1-2 km long and 200m-300m wide.The longwall shearer is a sophisticated machine with a rotating cutting drum that moves mechanically back-and-forth across the coal seam in the panel. The broken, loosened coal is dropped on to a series of conveyor belts for removal from the working area and is then transported up to the surface.. Self-advancing, hydraulic face supports temporarily hold up the roof whilst the coal is extracted. The roof over the area behind the face, from which the coal has been removed, is then allowed to collapse. The supports allow for high levels of production and safety. Many faces have a high degree of automation – with sensors monitoring the progress of the face, plus machine and environmental conditions. There are two types of longwall face systems – Advancing and Retreat. However - longwall mining takes place where geological conditions are relatively stable and where there is only a small inclination of the coal seams.
8. Headstock of a deep mine – access to mine shaft.Diagram of Longwall mining operations
9. Advancing Longwall FacesFace advances away from roadwayMain RoadwaysTwo parallel tunnelsare driven away fromthe main roadwayand then connectedat the longwall faceto create a panel. The face works back – retreats - to the mainroadway.RetreatLongwall Faces
12. Longwall face, Daw Mill Colliery, West Midlands, UKSource: Coal AuthorityRoof bolting and additional roof support are used in most large underground mines
13. Examples of Rock Bolts – used to stabilise roofs and walls of underground mines
14. Hydraulic face supportsSelf-advancing, hydraulic face supports. They move forward as the cutting face advances.Mine AutomationRemote control, automation and monitoring, are widely used throughout larger coal mines. All information is fed into a computer network system which can be monitored at the control room on the surface. In the UK mining engineers call this the Mine Operating System [MINOS]. These systems, which improve efficiency and safety, already control transport systems and monitor temperature, mine gas concentrations and ventilation underground. Similar systems are deployed to monitor and control a range of mining operations at the coalface.
15. Continuous Miners Continuous miners were first introduced in the late 1940s – allowing a significant increase in speed and efficiency of extracting coal. They now extract the majority of coal from US underground mines - and are used in mines throughout the world.These machines are designed to remove coal from the seam and to load it into shuttle cars and then conveyor belts in a continuous process. This allows the coal to be rapidly removed from the working area and transported to the surface.The continuous miner has a large rotating steel drum equipped with tungsten carbide teeth that cut coal from the seam. Standard continuous miners can extract coal at a rate of several tonnes a minute depending upon the seam thickness. Newer, more powerful continuous miners are highly productive and can be remotely controlled - being designed for a variety of seam and mining conditions.The standard working layout is a “room and pillar” system – where the mine is divided into a series of 6-9 metre “rooms” or work areas which are cut into the coal seam with pillars of coal left standing to help support the roof. Rock bolts, typically 1 to 3 metres long steel bolts, are inserted into holes drilled into the roof at regular intervals to bind the strata together and ensure support. Where the geological conditions permit, the pillars are subsequently extracted [“robbed”] - allowing very high levels of coal extraction.
16. Diagram of a mine with longwall and continuous mining system
17. Room and Pillar working – utilising continuous mining systems
18. The front of the continuous miner [above] – which cuts coal from the seam . The coal is carried to the back into a shuttle car [see below] which transfers it to a conveyor belt.
20. Auger Mining This is a method for recovering coal by boring into a coal seam at the base of strata exposed by excavation. It is normally one of the lowest-cost techniques of mining, it is limited to horizontal or slightly pitched seams that have been exposed. Augering is usually associated with surface mining, recovering coal for a limited depth beyond the point where stripping become uneconomic because the seam of coal lies so far beneath the surface - or under land that can't be strip-mined/opencasted due to environmental and planning constraints. An auger removes coal by drilling or cutting horizontally into the coal seam. They are usually either single auger or double auger mining equipment - which can reach depths of up to 1000 ft from the initial entry point into the seam. Some auger systems have also been developed for extracting coal from seams in underground mines.
21. Surface Mining Surface mining has rapidly developed during the second half of the 20th Century as larger earthmoving equipment has evolved. The new technologies allow large surface mines to produce millions of tonnes of coal per year. Extraction depths of surface mining are dependent upon the overburden ratio (the ratio of overburden moved to the volume of coal recovered) and the market price obtained for the coal - which is also dependent on the quality of the final product. A wide range of mining equipment is used in surface mining.HambachMine,GermanyLarge surface mining excavator – used in lignite mining. This excavator weighs 13,400 tonnes; has a height of 96m and a crew of 3. It can excavate 240,000 tonnes per day. It takes 2 years to assemble the excavator on site prior to coal production.