Bridge oriented presentation gfrp rebar(price comparison)
- 2. OUTLINE
• INTRODUCTION TO FRP REBAR
• COMPARISON TO OTHER MATERIALS
• FEATURES OF FRP REBAR
• APPLICATIONS
• LIFE CYCLE COST
• CASE STUDY
- 4. FRP Rebar Composition
Fibres (Reinforcements)
Resins (Polymers)
Fillers
Additives
Fibres – Mechanical strength
Resins – Chemical resistance
- 6. FRP Constituents Functions
• Main functions of the Resin:
• Transfers stresses between fibers
• Provides lateral support against buckling
• Protects fibers from mechanical and environmental
damage
– Thermoset Resins are typically used:
• Heat cured vinyl ester
• Irreversible process
• Cannot be deformed upon curing
- 11. DENSITY
8
7
6
5
g/cc 4
3
2
1
0
Steel Aluminum Pultrusion 70% Pultrusion 50%
roving mat & roving
- 12. 4000 Carbon FRP
Constraint
(MPa)
1250 Glass FRP
400 Steel
40 Concrete
Displacement
- 13. Fatigue
Comparison of GFRP, CFRP and STEEL Panels
Fatigue under 60 t Load Punching Shear Cycles to
Failure Mode Failure
3.5 @ 60 t
3.0
23,162
Crack Width (mm)
2.5 STEEL
STEEL
2.0
1.5 GFRP 198,863
1.0 CFRP
CFRP
0.5
0.0 420,684
100 1,000 10,000 100,000 1,000,000 GFRP
No. of Cycles (Nos.)
- 15. Key features
• Corrosion resistance (Na+, Cl-, Alkalis…)
• Electromagnetic Neutrality
• Low density (2 g/cm3)
• Thermal Conductivity (2.0 BTU/ft2/hr/ºF/in)
- 16. Key features
FRP composites is a great solution to the
problems associated with the aging infrastructure
of Canada for the following reasons:
– Corrosion resistance :
• Reduce repair and maintenance cost.
• Enhance life duration of a concrete structure.
• Help obtain better life cycle cost.
– Electromagnetic Neutrality :
• Do not bloc radio waves.
• Will not interfere with radar waves.
• Will ease communications through the structure (mobile phone).
- 17. Key features
• FRP composites is a great solution to the problems associated with the
aging infrastructure of Canada for the following reasons:
– Low density :
• Saves on transportation costs.
• Easier and faster construction with less workers and equipment.
– Excellent electrical isolation properties :
• Resistance to electrochemical corrosion (no galvanic corrosion).
• No lost of current through the structure.
– Fabrication versatility of FRP allows the geometry, strength, stiffness,
and durability characteristics of the member to be tailored for each
particular application.
- 33. LIFE CYCLE COST
Engineering and evaluation
This portion of the presentation is inspired from the
study released by Dr. Gordon Spark ,Ph.D. , P.Ing.
(University of Saskatchewan) for ISIS Canada.
33
- 34. Four (4) concepts has been studied
Reinforcement Concrete Cover
CONCEPT SUP BOTTOM EXTERNAL TYPE THICKNESS SURFACE MEMBRANE
ASPHALTE
1 EPOXY EPOXY NONE HP 225mm YES
90mm
ASPHALTE
2 MMFX-2 MMFX-2 NONE HP 225mm YES
90mm
ASPHALTE
GFRP EPOXY STRAP HP 225mm YES
3 90mm
HIGH
DENSITY
4 GFRP GFRP STRAP HP 200mm NO
CONCRET
E 50mm
34
HP = Haute Performance
- 35. COMPARAISON OF THE INITIAL
COST
GFRP CONCEPT IS APPROXIMATELY 0 to 10 % HIGHER 2005
1400
1360
1350 1315
1300
1258
1250 1216
1200
1150
1100
1. Époxy sur 2. MMFX sur 3. Époxy sur 4. GFRP sur
Époxy MMFX piliers/GFRP piliers/GFRP
PW Cost ($'000)
35
- 36. COMPARAISON OF THE
MAINTENANCE AND DEMOLITION
COST
GFRP SOLUTION IS 45 TO 60% LOWER IN COST
1200 1169 1193
1000 891
800
600 493
400
200
0
1. Époxy sur 2. MMFX sur 3. Époxy sur 4. GFRP sur
Époxy MMFX piliers/GFRP piliers/GFRP
PW Cost ($'000)
36
- 37. ALSO TAKING INTO ACCOUNT THE UNCERTAINTY
RELATED TO THE USE OF THE DIFFERENT MATERIALS:
THE CONCEPT USING GFRP MAKE OWNERS SAVE UP TO 30%
COMPARE TO EPOXY.
Distribution des coûts de cycle de vie utile
3000 2685
2515
2500 2222
PW Cost ($'000)
2000 1773
1500
1000
500
0
1. Époxy sur 2. MMFX sur 3. Époxy sur 4. GFRP sur
Époxy MMFX piliers/GFRP piliers/GFRP
37
- 38. CASE STUDY
• TITLE : COMPARISON OF DIFFERENT HIGHWAY
BRIDGEDECK REINFORCEMENT DESIGNS.
• COMPARISON OF INITIAL COST.
- 39. CASE STUDY
• There is considerable differences in mechanical
properties of different FRP rebar mainly in their modulus
of elasticity.
• Could these differences in the GFRP mechanical
properties affect the design of concrete deck slabs?
• Could the design of concrete bridge deck slabs using
GFRP bars with superior mechanical properties result in
reducing the required reinforcement consequently saving
the cost.
• How these design compare to designs made with other
so called corrosive resistant material ; galvanized steel
and epoxy coated steel.
- 40. CASE STUDY
• This study aims to answer these questions by
designing a typical slab-on-girder concrete
bridge deck using four different types of
reinforcement bars with different mechanical
properties.
• One recently constructed concrete bridge deck
reinforced with FRP bars (Melbourne Bridge) is
taken as an example in the design.
• The Canadian Highway Bridge Design Code,
CHBDC (CAN/CSA-S6-00, 2000) and the
updated version were used to conduct this
design (New Code, CHBDC 2005).
- 41. CASE STUDY
• The bridge is a girder type consisting of four prestressed concrete
girders (Type NETB) continuously supported over three spans with
a total length of 89.420 m.
• The deck is a 200-mm thickness concrete slab.
• The deck has overhangs of 1.52 m on each side.
A B C D
14.00 m
2% 2%
200 mm
1.72 m 3.52 m 3.52 m 3.52 m 1.72 m
- 42. RESULTS
Bar List for Galvanized Steel.
Configuration of Quantit Total Price Calculated Total
Identification Length (mm) Designation
reinforcement y Length (m) ($/m) Price ($)
As=833,33 mm2/m 15M
D1 11485 15M 864 9923,0 3,64 $ 36 119,87 $
@ 240mm
As=1250 mm2/m 15M
D2A 10600 15M 465 4929,0 3,64 $ 17 941,56 $
@ 160mm
As=1250 mm2/m 15M
D2B 3650 15M 465 1697,3 3,64 $ 6 177,99 $
@ 160mm
As=1250 mm2/m 15M
D2E 8865 15M 543 4813,7 3,64 $ 17 521,85 $
@ 160mm
As=1250 mm2/m 15M
D2F 5390 15M 543 2926,8 3,64 $ 10 653,44 $
@ 160mm
As=1250 mm2/m 15M
D5 2735 15M 1086 2970,2 3,64 $ 10 811,56 $
@ 160mm
27259,965m
99 226,27 $
- 43. RESULTS
Bar List for Epoxy coated steel.
Configuration of Length Total Length Price Calculated Total
Identification Designation Quantity
reinforcement (mm) (m) ($/m) Price ($)
As=833,33 mm2/m 15M @ D1 11485 15M 864 9923.0 3.48 $ 34 508.84 $
240mm
As=1250 mm2/m 15M @ D2A 10600 15M 465 4929.0 3.48 $ 17 141.33 $
160mm
As=1250 mm2/m 15M @ D2B 3650 15M 465 1697.3 3.48 $ 5 902.44 $
160mm
As=1250 mm2/m 15M @ D2E 8865 15M 543 4813.7 3.48 $ 16 740.34 $
160mm
As=1250 mm2/m 15M @ D2F 5390 15M 543 2926.8 3.48 $ 10 178.28 $
160mm
As=1250 mm2/m 15M @ D5 2735 15M 1086 2970.2 3.48 $ 10 329.34 $
160mm
27259,965m
94 800.56 $
- 44. Bar List for comparatives
Configuration of Length Total Length Price Calculated Total
Identification Designation Quantity
reinforcement (mm) (m) ($/m) Price ($)
Afrp=1165 mm2/m No16 @
D1 11485 16 1184 13598,24 2,71 $ 36 851,23 $
170mm
Afrp=1722 mm2/m No16 @
D2A 13655 16 784 10705,52 2,71 $ 29 011,96 $
115mm
Afrp=1722 mm2/m No16 @
D2E 13655 16 784 10705,52 2,71 $ 29 011,96 $
115mm
Afrp=861 mm2/m No16 @
D5 3650 16 784 2861,6 2,71 $ 7 754,94 $
230mm
37870,88m
102 630,08 $
Bar List for our product.
Configuration of Designati Total Length Price Calculated Total
Identification Length (mm) Quantity
reinforcement on (m) ($/m) Price ($)
Afrp=921 mm2/m No16 @
D1 11485 16 928 10658,08 3,23 $ 34 425,60 $
215mm
Afrp=1366 mm2/m No16 @
D2A 13655 16 621 8479,755 3,23 $ 27 389,61 $
145mm
Afrp=1366 mm2/m No16 @
D2E 13655 16 621 8479,755 3,23 $ 27 389,61 $
145mm
Afrp=683 mm2/m No16 @
D5 3650 16 621 2266,65 3,23 $ 7 321,28 $
290mm
29884,24m
96 526,10 $
- 45. INITIAL COST COMPARISON
Rebar type Quantity (m) Initial Cost ($)
Galvanized steel 27 260 99 226
Epoxy coated steel 27260 94 801
29 884 96 526
Our Product
- 46. CASE STUDY
• TITLE : COMPARISON OF DIFFERENT DESIGNS
SEAWALL SLAB REINFORCEMENT.
• COMPARISON OF INITIAL COST.
- 47. CASE STUDY
• This study aims at comparing design
differences for a seawall slab with different
types of reinforcement bars.
• It uses a slab design we recently worked
on as an example.
• The ISIS Canada Guidelines as well as
the CAN/CSA-S806 Code were used to
conduct this design.
- 48. RESULTS
Bar List of a slab reinforced with Stainless Steel.
Total length Price Total per item
Configuration ID Length (mm) Designation Qty
(m) ($/m) ($)
15M STIRRUPS A 1450 15M 90 130.5 $ 16.89 $ 2 204.15
15M @ 4000mm B 4000 15M 90 360.0 $ 16.89 $ 6 080.40
15M @ 8150mm C 8150 15M 34 277.1 $ 16.89 $ 4 680.22
767.6 m
$ 12 964.77
B
A C
- 49. RESULTS
Bar List of a slab reinforced with STANDARD V-ROD.
Total length Price Total per item
Configuration ID Length (mm) Designation Qty
(m) ($/m) ($)
$ 2.71
15M STIRRUPS A 1450 16 152 220.4 $ 1 053.36
+ bend
15M @ 4000mm B 4000 16 150 600.0 $ 2.71 $ 1 626.00
15M @ 8150mm C 8150 16 76 619.4 $ 2.71 $ 1 678.57
1 439.8m
$ 4 357.93
B
B
C
A C
A
- 50. RESULTS
Bar List of a slab reinforced with V-ROD HM.
Total length Price Total per item
Configuration ID Length (mm) Designation Qty
(m) ($/m) ($)
$ 2.71
15M STIRRUPS A 1450 16 92 133.4 $ 637.51
+ bend
15M @ 4000mm B 4000 16HM 90 360.0 $ 3.23 $ 1 162.80
15M @ 8150mm C 8150 16HM 46 374.9 $ 3.23 $ 1 210.93
868.3m
$ 3 011.24
B
B C
B C
A
A A C
- 52. CONCLUSION
CSA CHBDC
S806-0
• Codes are available: 2
2000
ISIS ACI
2001 440.1R-
• Design guides are available: 01
• Certification of FRP rebar is available (Can & USA).
• Competitive solution against corrosion.