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This is a frame for an RC plane that I have designed using balsa wood and prefabricated carbon fiber flat bars. It will have a balsa wood skin on the outside, but I have yet to figure out how to select the proper skin thickness using shear flow calculations. It is about 60" long.

I am trying to run stress calculations on it to ensure that it can withstand flight loads. I have read over some methods for calculating stresses in stringers and skins in a couple textbooks, but I am having difficulty using the methods on the one I have designed. Does anyone have any insight on where to start with something like this?

Also, are there any standard boundary conditions to use for fuselage analysis like this? I have been assuming that the fuselage is fixed at the wing and loads are applied to the frame of the fuselage where the internal cargo weights act.

Fuselage Picture 1 Fuselage Picture 2

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  • $\begingroup$ Can you afford the software that does this? If not then calculate for one part and scale up. $\endgroup$
    – Solar Mike
    Commented Dec 16, 2023 at 8:30
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    $\begingroup$ Assuming you don't FEA, pick up a copy of Bruhn and do it the old fashioned way. You don't really know the loads that will be applied so there is no point in being too precious. amazon.com.au/Analysis-Design-Flight-Vehicle-Structures/dp/… $\endgroup$ Commented Dec 16, 2023 at 23:54

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Even without calculation, this:

enter image description here

...looks like a pretty serious weak area (and similarly on the front). You have a joint between materials with (almost certainly) considerably different stiffness. You're likely to see quite a bit more stress right at that joint.

If at all possible, I'd do something like tapering the end of the carbon fiber and wood spars where they meet, so you get a more gradual transition to avoid an abrupt change like that.

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