0
\$\begingroup\$

I recently purchased a 300W buck converter from amazon 1 which has two 3296W 100K trim pots to control the constant current and constant voltage output. My plan was to use them as bench power supply for which i replaced these two pots with a panel mount 100 K linear potentiometer [2]. While I undertand that the 3296W are multi-turn resistor, I was expecting I'd get the same response from the new potentiometers just in a single turn however the new pots aren't working the way they should. The output voltage is not working and I am getting fixed 22V out for 24V input irrespective of the pot adjustment.

What am I missing here ? Replacing trim pots should be basic and should'n have affected the way buck converter behaves.

1 https://www.amazon.com.au/dp/B0C2YQPQXR?psc=1&ref=ppx_yo2ov_dt_b_product_details

[2] https://www.amazon.com.au/Glarks-5K-100K-Knurled-Linear-Potentiometer/dp/B081GZBL8T/ref=sr_1_1_sspa?keywords=100k%2Bpotentiometer&qid=1696162452&sr=8-1-spons&sp_csd=d2lkZ2V0TmFtZT1zcF9hdGY&th=1

enter image description here

\$\endgroup\$
11
  • \$\begingroup\$ I am getting fixed 22V out for 24V input irrespective of the pot adjustment. did you try with different input voltage? \$\endgroup\$ Commented Oct 1, 2023 at 12:31
  • \$\begingroup\$ @RohatKılıç I just tried it and the output voltage decreases linearly with decreasing input voltage. The Pot adjustment was having no effect on it. \$\endgroup\$
    – Prashant
    Commented Oct 1, 2023 at 12:37
  • \$\begingroup\$ We can't know if the connections were made properly, or if the wiring was bad, or the pot was broken. There are plenty of unchecked reasons why it might not work. Please double check what you did. \$\endgroup\$
    – Justme
    Commented Oct 1, 2023 at 13:24
  • 1
    \$\begingroup\$ What happens if you wire the trimpots the same way - ie: via the length of wire? \$\endgroup\$
    – Kartman
    Commented Oct 1, 2023 at 13:25
  • \$\begingroup\$ @Kartman All wiring has been checked and doubled checked prior to writing this post. I suspect there's some fundamental difference betweet the mfg of two aforementioned trim pot types. \$\endgroup\$
    – Prashant
    Commented Oct 1, 2023 at 13:27

1 Answer 1

1
\$\begingroup\$

What am I missing here ? Replacing trim pots should be basic and should'n have affected the way buck converter behaves.

It could affect it so much that the device goes unstable and burns. On the other hand, you might get a quite unstable output or, if you are really lucky it might work. But, the chances are that something unpredictable will happen.

The trimmer pots are connected to the most sensitive part of the circuit and any extra capacitance (wiring to ground or a bulky panel mount potentiometer) will likely make the output unstable. Plus there's the inductance of the extra wiring to throw into the mix.

Pretty much all devices bought from Amazon (and several others) have no data sheet and haven't been designed with any thought about you making modifications to them. They also have quite a debatable manufacturing provenance and, designs are likely to change without you being informed. In short, don't use them for things like this or expect them to perform beyond their fairly limited specifications.

\$\endgroup\$
3
  • \$\begingroup\$ This is just a proof of concept and while I was expecting performance degradation of these super cheap buck converters, I wasn't prepared for complete failure of the experiment from a mere pot replacement. I will try shorter leads and see how it goes. \$\endgroup\$
    – Prashant
    Commented Oct 1, 2023 at 12:47
  • \$\begingroup\$ @Prashant If shorter leads don't work, you could make a mechanical linkage to the pots on the board, or a flexible shaft in a Bowden tube. But that might be more work than reasonable. \$\endgroup\$ Commented Oct 1, 2023 at 12:53
  • \$\begingroup\$ @AndrewMorton As you mentioned, the issue with with the sensitivity of pcb mount trim pot compared to the panel mount potentiometer. While I smoked one of the buck converter, these second one seems to respond well when I mount the module straight on a PCB with another trim pot. This is exactly the response I was looking for. \$\endgroup\$
    – Prashant
    Commented Oct 1, 2023 at 15:31

Not the answer you're looking for? Browse other questions tagged or ask your own question.