Lapmaster Wolters GmbH’s Post

Unveiling the Art of Tank Agitation: A Comprehensive Guide to Various Agitation Types Tank agitation is a critical process in industrial applications, ensuring uniform mixing and optimal reaction rates. Understanding the diverse agitation techniques is crucial for achieving efficient results. In this guide, we explore the various types of tank agitation, including single motion, dual motion, double motion, inclined agitation, and scraped surface agitation. Single Motion Agitation: Single motion agitation is a fundamental method involving a single impeller or stirrer rotating in the tank. This technique is ideal for homogeneous solutions, providing simple and cost-effective mixing for applications where multiple phases aren't a concern. It's commonly used in processes where uniform blending is the primary objective. Dual Motion Agitation: Dual motion agitation employs two impellers or stirrers working simultaneously in the tank. This technique enhances mixing efficiency, especially in large tanks or those with high viscosity substances. The combination of different impeller types or rotational speeds helps address specific mixing challenges and ensures thorough blending of ingredients. Double Motion Agitation: Double motion agitation takes mixing to the next level by incorporating both rotational and reciprocating motion. This method is highly effective for applications requiring more complex blending, such as in the production of emulsions or suspensions. The dual action enhances fluid movement and reduces the risk of dead zones within the tank. Inclined Agitation: Inclined agitation involves mounting the impeller at an angle within the tank. This technique is advantageous for applications where gentle mixing is crucial or when dealing with shear-sensitive materials. Inclined agitation minimizes the potential for damaging delicate components while ensuring efficient blending in a controlled manner. Scraped Surface Agitation: Scraped surface agitation is designed for applications involving high-viscosity materials or those prone to sticking to tank walls. This method incorporates rotating blades or scrapers that move along the tank's interior surface, preventing buildup and ensuring consistent mixing. It's particularly useful in processes like crystallization and the production of viscous products. Selecting the right agitation type is paramount for achieving optimal results in various industrial processes. Whether you opt for the simplicity of single motion agitation or the sophistication of scraped surface agitation, understanding the nuances of each method is key to ensuring efficiency and product quality. Tailoring your agitation approach to the specific requirements of your application will contribute to the success of your industrial processes. Come see the PerMix difference #permix #mixers #mixing #kettles #tanks #foodandbeverage #foodmanufacturing #pharmaceuticalmanufacturing #chemicalengineering #chemicalmanufacturing

Unveiling the Art of Tank Agitation: A Comprehensive Guide to Various Agitation Types Tank agitation is a critical process in industrial applications, ensuring uniform mixing and optimal reaction rates. Understanding the diverse agitation techniques is crucial for achieving efficient results. In this guide, we explore the various types of tank agitation, including single motion, dual motion, double motion, inclined agitation, and scraped surface agitation. Single Motion Agitation: Single motion agitation is a fundamental method involving a single impeller or stirrer rotating in the tank. This technique is ideal for homogeneous solutions, providing simple and cost-effective mixing for applications where multiple phases aren't a concern. It's commonly used in processes where uniform blending is the primary objective. Dual Motion Agitation: Dual motion agitation employs two impellers or stirrers working simultaneously in the tank. This technique enhances mixing efficiency, especially in large tanks or those with high viscosity substances. The combination of different impeller types or rotational speeds helps address specific mixing challenges and ensures thorough blending of ingredients. Double Motion Agitation: Double motion agitation takes mixing to the next level by incorporating both rotational and reciprocating motion. This method is highly effective for applications requiring more complex blending, such as in the production of emulsions or suspensions. The dual action enhances fluid movement and reduces the risk of dead zones within the tank. Inclined Agitation: Inclined agitation involves mounting the impeller at an angle within the tank. This technique is advantageous for applications where gentle mixing is crucial or when dealing with shear-sensitive materials. Inclined agitation minimizes the potential for damaging delicate components while ensuring efficient blending in a controlled manner. Scraped Surface Agitation: Scraped surface agitation is designed for applications involving high-viscosity materials or those prone to sticking to tank walls. This method incorporates rotating blades or scrapers that move along the tank's interior surface, preventing buildup and ensuring consistent mixing. It's particularly useful in processes like crystallization and the production of viscous products. Selecting the right agitation type is paramount for achieving optimal results in various industrial processes. Whether you opt for the simplicity of single motion agitation or the sophistication of scraped surface agitation, understanding the nuances of each method is key to ensuring efficiency and product quality. Tailoring your agitation approach to the specific requirements of your application will contribute to the success of your industrial processes. Come see the PerMix difference #permix #mixers #mixing #kettles #tanks #foodandbeverage #foodmanufacturing #pharmaceuticalmanufacturing #chemicalengineering #chemicalmanufacturing

big bag filling with heat sealing Big bags are still an extremely popular packaging material. This pleases us at EMDE, since we as plant manufacturers often have the topic of "big bag filling" or "big bag emptying" as a core topic of our systems. Time and again, special products are filled into big bags that require a high level of expertise in plant engineering. Sensitive bulk materials in particular are filled into big bags with so-called inliners. These are usually PE bags that are inserted into the woven big bag to protect the products against moisture, oxygen or similar. It is very important that the big bag is tightly sealed immediately after the filling process. At EMDE, we ensure this with our heat sealing device attached to the filling head. Do you also have areas of application where a secure closure of the big bag is required? Then contact us and we will help you find a solution. #emde #emdeautomation #bigbag #maschinenbau #anlagenbau #bigbagfiling #bigbagemptying #bulk

Titebond's Instant Bond is a two-part bonding system that takes between 5 - 15 seconds to set and 30 - 60 seconds for initial cure. It provides a strong, permanent bond and is ideal for hard to reach joints or surface areas that are difficult to clamp. Designed primarily for wood and wood products, this adhesive is also very effective on a wide variety of materials and substrates. #Titebond Instant Bond Gel viscosity product offers the longest assembly time of 30 seconds and an initial cure speed of 20 seconds. It is ideal for gap-filling applications, gluing porous and odd-shaped surfaces and various cabinet making applications, such as pre-bonding moldings to install as one unit. #instandbondgel #woodworking

Your #manufacturing needs a product that is flexible and serves as a powerful melt system and a secondary #sealant? 🔥IHK 711 – the power of hotmelt is the answer. 🙏 When developing IGK 711 we had our customer’s demands in mind. That is why we set our focus on a homogeneous melting and cooling solution that meets the global specifications of the insulation glass industry. Areas of application are for example: ➡️ box-spacers of metal ➡️ flexible foam spacers ➡️ U-shaped spacers or ➡️ plastic spacer bars The main benefits for that product are the high bonding strength for an improved workflow that provides more options as well as a fast turnaround time in the process. ℹ️ Do you want to learn more about our Hotmelt and its features? Visit our website: https://ow.ly/wgaT50PCToy #glassindustry #glassmanufacturing #glass

#FACTICE as an aid to productivity in the #rubberindustry The use of factice in rubber compounds can be traced back in the Rubber Industry. The use of factice in natural rubber compounds is indeed an advantage for many applications. Two main types of factices (1) Dark Factice which is manufactured by heating certain unsaturated saponifiable oils with Sulphur, sometimes with the addition of mineral oil, at temperatures in the region of 160-170°C The resultant factice, usually brown in color, is a resilient material having a specific gravity of 0.98-1.06. Although rubbery to casual inspection it is, in fact, friable and may be ground to a light-colored powder. This material finds its main application in rubber. Compounds that are to be extruded, molded, hand-built or calendared. T (2) White Factice. This is manufactured by reacting certain unsaturated oils with Sulphur monochloride at room temperature. The resultant material is white to cream in color with a specific gravity of 1.01-1.06. White factice is less resilient than the dark type and is easily ground to a white flour-like powder. Its main application lies in "cold-cured" proofings # 😮 Advantages and Disadvantages of Addition of Factice to #Natural Rubber Compounds. #power economy, #reduction in roll-sticking, #reduction in bagging, and hence the possibility of higher filler loading. #Increased production due to reduced mixing cycles. #Dark Factice. The practical value of factice in rubber technology can conveniently be demonstrated by its effect on (a) Mixing. The compounding of natural rubber is achieved by means of a two-roll horizontal mill or a combination of this with some form of internal mixer. The useful effect of dark factice in reducing power consumption during mixing. Additional compounding problems that have been overcome or alleviated by the use of factice are roll sticking during the final stages of mixing and bagging on two-roll mills. The compound, designed for a low-cost roller-covering application was found difficult to remove from the mill because of sticking. The addition of 7.5 phr Grade 3 Dark Factice reduced the difficulty to reasonable proportions without affecting the building tack of the finished compound.

PerMix PFBS Single Shaft Fluidized Paddle Mixer: A Technological Leap in Industrial Processing The PerMix PFBS Single Shaft Fluidized Paddle Mixer is a cutting-edge solution for various industrial processes. This innovative machine combines the ability to mix and granulate, offering numerous advantages that enhance efficiency, quality, and safety. Improved Quality The PerMix PFBS Single Shaft Fluidized Paddle Mixer significantly improves the quality of the end product. It achieves this by mixing materials at much lower temperatures than traditional methods, preserving the original properties of the ingredients. This ensures that the finished product retains its high quality. Faster Processing Designed for speed, the PerMix PFBS Single Shaft Fluidized Paddle Mixer uses less energy, allowing for faster processing times. This increased speed can enhance productivity and reduce the overall cost of manufacturing. Efficient Use of Materials Finally, the PerMix PFBS Single Shaft Fluidized Paddle Mixer makes more efficient use of materials. It mixes ingredients at a much lower temperature, reducing the amount of energy needed to complete the process. This helps to reduce waste and increase the efficiency of the manufacturing process. The PerMix PFBS Single Shaft Fluidized Paddle Mixer offers a variety of advantages to those who use it. It helps to reduce oxidation, improve quality, provide faster processing, reduce the risk of contamination, and make more efficient use of materials. For these reasons, this machine is a great choice for many industrial processes. #PerMix #PFBS #FluidizedZone #FoodIndustry #ChemicalIndustry #PharmaceuticalIndustry

🌀 Talking about Mixing and Dispersing of fine powders into liquids: Do you know how different the machines are for different viscosities?   👨💼 As product manager for mixing technology at NETZSCH Grinding & Dispersing, I see every day, how completely different products are made on our machines in our Test Center. The products range from very low viscosity, like most Agro Chemicals, to the highest viscosity like dental compounds. And there are many products in between. 🎨   🚫 But each machine has a certain viscosity range where it works best.   📊 The Diagram shows our main portfolio for Mixing and Dispersing and roughly the viscosity range where they should be operated.   🔧 At NETZSCH, I have colleagues, who are specialists that select the best solution out of our portfolio and possibly even customize it to get the best performance.   📊 The machines can roughly be divided into the following groups: 🔸 Inline Mixer/Inline Disperser: mainly for good flowing products 🔸 High Speed Disperser: for medium viscosity products 🔸 Planetary Mixers/Kneaders: for highest viscosity products   🌐 But the application limits are blurred. The diagram just shows a rough classification of the viscosity range in which the respective machine operates. With certain adjustments, the application limits can be extended at least a little in one direction or the other.   ❓ Do you operate your machines within the right viscosity range❓   #ProductManagement #Mixing #Dispersing #Paint #Coatings

👉 Dedert offers multiple #technologies to suit this need, including the #spraydryer and the Roto-Flash #dryer which both produce fine #powders with small, uniform particles. ✍️ The most commonly used dryer for #silica is the Roto-Flash dryer which has a compact design and a lower CAPEX than a spray dryer. Dedert’s Roto-Flash dryer has been used to produce silica that is formulated into #toothpaste, where it acts as an abrasive, and #tires, which increases their longevity and durability. The spray dryer can also be used for #drying silica. The spray dryer provides a #heatsensitive drying solution for #engineered silica which helps to preserve sphere particles for #pigment-based silica and results in high gloss coverage #paint. Dedert can supply whichever #technology our customers want for their specific drying needs. 🤝 In most cases, the customer will determine which technology they want to purchase with the help of Dedert’s experienced #engineers’ suggestions and the use of our #testingfacility. www.dedert.com #silicasand #chemicalindustry #chemicalengineering #chemicalengineer #chemicals #chemicalmanufacturing #industrialmanufacturing #industrialmachinery #powderhandling #powdermetallurgy #technews

The Bella Fluidized Zone Mixer by Dynamic Air features an original design that achieves fast, high capacity, thorough, precision mixing of either dry bulk solids or liquids with solids. This mixer was recently built to mix #Polyethylene with a small amount of #Pigment powder for a company that manufactures rotationally molded products. The mixer was designed to match the size of the customer’s totes that will transfer the mixed batches to their molding machines. #IndustrialMixing #MixingSolutions #BulkMaterialHandling