Daedalus’ Post

A common scenario we run into is that a business wants to set up six parts each day on a manual machine. Their operator spends 15 minutes setting up the machine, then another 10 to 20 minutes getting the setup to produce the quality of part needed by tweaking the setup. If there is a change of part, then another set up needs to be done and the clock ticks. On the surface, this timing doesn’t seem bad; but losing three hours just to set up the machine out of an 8-hour shift means you’ve lost 37 percent of each day’s production time. The MAX System™ saves 48 hours on average with every 100 parts deburred. Sales@James-Engineering.com www.James-Engineering.com #laborshortage #skilledworkers #savetime #productionline #productivity #manufacturingindustry #deburring #facts #manufacturing #cncmachining #cnc #clientsurvey #technology

🔊 Let us present you EXPERTURN 1250 S DUO Here are some interesting facts about this technology: ✅For machining parts in the aerospace industry. ✅Roughing operations on one machine, finishing on the other. ✅Machine operation in unattended operation. ✅Automatic loading of tools into the tool magazine. ✅Tool management. ✅Connectivity with ERP system. #efficiency #profitability #flexibility #machinetool #automation #cnc #engineering #vtl #cncmachine #machiningcentre #milling #turning #industry #quality  #accuracy #reliability #diligence #runcnc #experturn #powerturn #cncmilling #cncmillingmachine #cncmachining #cncmachine #verticallathe #technology 

Technology has been evolving at an ever increasing rate. This seems to have contributed to knitting machine OEMs having to discontinue support on machines once a given model reaches 10 years old. Replacing these machines is expensive and time consuming. Along with the upfront cost of the machine comes the down time to replace it and the learning curve for operators and technicians. For those older machines that are still mechanically sound, there is a better option. The Autowarp 4 from Appalachian Electronic Instruments. At a fraction of the cost of a new machine and typically only two days down time, that old machine can be back into production. Simple controls with an intuitive interface for operators means no learning curve. It can support up to 7 axis control for beam let-off, take up, and batching. This turn-key system will keep those older machines going. #warpknitting #knittingmachine https://lnkd.in/gg979NW7

TIMEOUT!!! To ensure a successful implementation, take these 5 crucial first steps BEFORE you automate a machine tool tending process. Process Analysis: Analyze the existing machine tool tending process. Identify inefficiencies, bottlenecks, and areas for improvement. Set Clear Objectives: Define clear objectives for automation, such as increasing productivity, reducing labor costs, improving quality, or enhancing safety. Budget Planning: Determine the budget available for automation, including the initial investment cost and potential ROI. Technology Assessment: Research and evaluate different automation technologies and solutions available. Consider factors such as compatibility with existing machinery, fixtures, ease of integration, scalability, and reliability. Integration Planning: Develop a detailed plan for integrating the automation system into your existing production process. Consider factors such as workflow and layout. Extra Credit…Continuous Improvement. Recognize that automation is not a one-time solution but an ongoing process of continuous improvement. Plan for regular reviews and evaluations of the automated process to identify opportunities to optimize. #machining #cncmachining #machinetools #machinist #manufacturinga #5axis #cncmachine #cnc #machineshop #automation #madeinusa

Trouble-free machine production, Somut Makina #CNCmachines #CNCtechnology #manufacturing #industrialautomatio #CNCcutting #innovation #factoryautomation #machine

Do you maintain multiple lines on CNC or Grinding machines ? Are you tired of dealing with unexpected equipment failures and unplanned downtime? Say goodbye to these issues with the help of on-site vibration analysis. Vibration analysis is a powerful tool used to detect early signs of equipment wear and tear: - Reduces the chances of untimely failures - Allows for scheduling of maintenance tasks in advance - Increases equipment reliability - Reduce unplanned maintenance costs - Extends the lifespan of your equipment assets So why wait? Take control of your maintenance strategies and ensure maximum equipment performance with on-site vibration analysis. Contact us today to learn more! #GMN #maintanance #vibrationanalysis #onsiteanalysis #industrialmaintenance #equipmentreliability #conditionmonitoring #machine #engineering #automation #grinding #precision #robotics #machining #milling GMN USA - Spindles, Spindle Repair & Service, Accessories, High Power Motors, Chillers & Lubricators AHTD Association for High Technology Distribution Contact me directly for Sales, Application or Technical Support! Email: Christian.Lauderback@AppliedControlInc.com Mobile: 248-425-9065 Contact me directly for Sales, Application or Technical Support! Email: Christian.Lauderback@AppliedControlInc.com Mobile: 248-425-9065 Schedule a time to meet: https://lnkd.in/g-iR28Vy

Did you know that machine condition plays a crucial role in the lifespan of cutting tools during machining operations? 🛠️ A well-maintained and calibrated machine ensures stable cutting conditions, reducing vibrations and deflection that lead to premature tool wear. On the flip side, a poorly maintained machine can introduce excessive vibration, tool chatter, and inaccurate positioning, putting more strain on the cutting tool. 😟 These unfavorable conditions accelerate tool wear, compromise accuracy, and diminish the surface finish quality. ⏰ 💼 In the manufacturing industry, extending tool life is not just about cost savings; it also directly impacts productivity and overall product quality. By ensuring optimal machine conditions, businesses can minimize downtime due to tool changes, reduce material waste, and maintain consistent product specifications. 📈 So, what's the key to extending tool life and achieving top-notch results? 🏆 Regular machine inspections, maintenance, and alignment checks! ✅ Keeping a detailed maintenance schedule, including lubrication, cleaning, and precision adjustments, is essential for preserving the machine's health. Additionally, monitoring and analyzing machine data can help identify potential issues before they become critical problems. 📊 Investing in modern condition monitoring technologies can further enhance productivity and cost-effectiveness. 🌟 Vibration sensors, thermal imaging, and predictive maintenance software are some of the advanced tools available to monitor machine health and detect anomalies early on. To learn more, visit: https://ow.ly/H7V250PpYvG #ToolsoftheTrade #CNCOperator #CNCMachining #CNCLife #CNCWork #CNCMachine #CNCProduction #CNCProgramming #MachineShopLife #MachinistProblems #MachinistLife #PrecisionMachining #ShopFloor #ToolRoom #ManufacturingLife #MachineShop #CuttingTools #Tooling #ToolingSolutions #MetalworkingTools #PrecisionTools #kspt

Do you maintain multiple lines on CNC or Grinding machines ? Are you tired of dealing with unexpected equipment failures and unplanned downtime? Say goodbye to these issues with the help of on-site vibration analysis. Vibration analysis is a powerful tool used to detect early signs of equipment wear and tear: - Reduces the chances of untimely failures - Allows for scheduling of maintenance tasks in advance - Increases equipment reliability - Reduce unplanned maintenance costs - Extends the lifespan of your equipment assets So why wait? Take control of your maintenance strategies and ensure maximum equipment performance with on-site vibration analysis. Contact us today to learn more! #GMN #maintanance #vibrationanalysis #onsiteanalysis #industrialmaintenance #equipmentreliability #conditionmonitoring #machine #engineering #automation #grinding #precision #robotics #machining #milling GMN USA - Spindles, Spindle Repair & Service, Accessories, High Power Motors, Chillers & Lubricators AHTD Association for High Technology Distribution Contact me directly for Sales, Application or Technical Support! Email: Christian.Lauderback@AppliedControlInc.com Mobile: 248-425-9065

How can rotor magnet loading inserting assembly be automated in production line mode?

CNC machines play a crucial role in modern production lines across various industries. so, Mastering CNC Machine Maintenance is very important for Maintenance Team. https://lnkd.in/gK2uBQxc #cmms #assetmaintenance #cncmachine #cncmachining