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Is the headphone socket on the new PCB the same type because many of the "auto-detect" capabilities are because the socket has a spring-style switch that when you plug headphones in they open or close a circuit that the soundcard detects and your OS is notified. If this "spring" mechanism is missing (or broken in some way) then the result may be unpredictable or causing you to do what you're having to do...– KinnectusCommented May 20, 2015 at 10:16
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@BigChris The PCB is exactly the same as the old one, as it is a warranty replacement from the OEM.– Ben RichardsCommented May 20, 2015 at 14:46
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Would they send you another replacement to see if the one you've been sent is faulty, too?– KinnectusCommented May 20, 2015 at 14:49
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Honestly this sounds like more damage was done beyond just the PCB– RamhoundCommented May 20, 2015 at 15:00
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